asm Siemens d1 smt pick ndi malo makina

Siemens SIPLACE D1 ndi makina oyika makina othamanga kwambiri, olondola kwambiri opangira zida zamagetsi zapakatikati komanso zapamwamba (monga zamagetsi ogula, zamagetsi zamagalimoto, zida zoyankhulirana, ndi zina). Imagwiritsa ntchito ukadaulo wapamwamba wowongolera zoyenda ndi machitidwe owonera kuti akhazikitse bwino komanso molondola magawo osiyanasiyana a SMD (monga resistors, capacitors, ICs, etc.).

Mbiri Yamtundu:

Mndandanda wa Siemens SIPLACE tsopano ndi wa ASM Assembly Systems (pansi pa ASMPT Group), koma zida zimagwiritsabe ntchito chizindikiro cha "SIPLACE".

Mndandanda wa D1 ndi imodzi mwamakina oyika a Nokia omwe amadziwika chifukwa cha liwiro lake, kusinthasintha kwakukulu komanso kukhazikika.

2. Mfundo Yogwira Ntchito

2.1 Ntchito Yoyambira

PCB Positioning: The PCB imalowa mu makina kudzera pa conveyor lamba ndipo amakonzedwa ndi clamping chipangizo.

Kutola Zinthu: Mutu woyika umatenga zinthu kuchokera ku feeder.

Mawonekedwe Owoneka: Makamera apamwamba kwambiri (ICM/FCM) amazindikira malo agawo, ngodya ndi kukula kwake.

Kuyika Molondola: Galimoto ya mzere imayendetsa mutu woyikapo kuti ikhazikitse gawolo pamalo omwe atchulidwa pa PCB.

Kuchita kwa cyclic: Bwerezani zomwe zili pamwambapa mpaka bolodi lonse litakwezedwa.

2.2 Ukadaulo waukadaulo

Linear motor drive: nanometer positioning kulondola (±25μm @3σ).

Flying centering (Fly Vision): zigawo zake zimasinthidwa pakasuntha kuti ziwonjezere kuthamanga.

Njira yodyetsera mwanzeru: imathandizira njira zingapo zodyetsera (lamba, chubu, disk).

3. Ubwino wapakati

Ubwino Kufotokozera

Kukwera kwambiri Kuthamanga kwambiri kumatha kufika 50,000 CPH (malingana ndi kasinthidwe).

Kukwera kolondola kwambiri ± 25μm, kuthandizira 01005 tinthu tating'onoting'ono.

Mapangidwe amtundu Mitu yokwera (monga mitu 12, mitu 16) ndi manambala odyetsa amatha kukhazikitsidwa.

Kukhathamiritsa mwanzeru SIPLACE Pro software imangokulitsa njira yokwezera kuti muchepetse nthawi yosintha mzere.

Yonse ngakhale Imathandiza 01005 ~ 30mm×30mm zigawo zikuluzikulu kuti azolowere mapangidwe zovuta PCB.

4. Mbali zazikulu

4.1 Mawonekedwe a Hardware

Kuyika mutu: kapangidwe ka nozzles (monga 12-nozzle mutu), kumathandizira kusintha mwachangu.

Njira yodyetsera: ikhoza kukulitsidwa mpaka 200+ feeders, yogwirizana ndi tepi ya 8mm ~ 56mm.

Masomphenya:

ICM (Integrated Camera Module): yogwiritsidwa ntchito poyesa chigawo.

FCM (Fiducial Camera Module): yogwiritsidwa ntchito pozindikiritsa mfundo za PCB.

Kuwongolera koyenda: chowongolera chamagetsi + chowongolera, kuwonetsetsa kuthamanga kwambiri komanso kulondola kwambiri.

4.2 Mapulogalamu apulogalamu

SIPLACE Pro: imapereka mapulogalamu, kukhathamiritsa, ndi kuwunika ntchito.

Kusintha kwa mzere wanzeru: kumathandizira kusintha kwa pulogalamu mwachangu ndikuchepetsa nthawi yopuma.

Kusanthula kwa data: kumalemba zomwe zayikidwa kuti zitsatike bwino.

5. Zodziwika bwino

Zinthu Parameters

Kuthamanga Kwambiri 30,000 ~ 50,000 CPH

Kuyika Kulondola ±25μm @3σ

chigawo Range 01005 ~ 30mm×30mm

PCB Kukula Osachepera 50mm×50mm, Zolemba malire 510mm×460mm

Feeder Capacity Maximum 200+ (malingana ndi kasinthidwe)

Control System SIPLACE Pro

6. Zolakwa Wamba ndi Mayankho

6.1 Kulephera Kunyamula Zinthu

Zomwe Zingachitike:

Kutsekeka kwa Nozzle / Kuvala

Vuto Losakwanira la Vacuum

Feeder Position Offset

Yankho:

Chotsani kapena sinthani nozzle.

Yang'anani pampu ya vacuum ndi chitoliro cha mpweya ngati zatha.

Konzaninso chodyetsa.

6.2 Kuyika Offset

Zomwe Zingachitike:

Vuto Loyesa Kuwona

Maonekedwe a PCB Osalondola

Vuto Lokhazikitsa Msinkhu wa Nozzle Z-axis

Yankho:

Yeretsani kamera ndikukonzanso dongosolo la masomphenya.

Yang'anani chipangizo cholumikizira cha PCB ndi kuzindikira kwa malo.

Sinthani mawonekedwe a kutalika kwa Z-axis.

6.3 Alamu yazida (monga "motor overload")

Zifukwa zomwe zingatheke:

Kujambulira kwamakina (njanji zolondolera zonyansa / zokopera)

Kulephera kwa oyendetsa

Yankho:

Sambani ndi mafuta zigawo zosuntha.

Yambitsaninso chipangizocho. Ngati alamu ikulirabe, funsani wopanga kuti akonze.

6.4 Vuto la mapulogalamu (monga "Pulogalamu silingakwezedwe")

Zifukwa zomwe zingatheke:

Kuwonongeka kwa fayilo ya pulogalamu

Mkangano wadongosolo

Yankho:

Yambitsaninso pulogalamu kapena chipangizo.

Bwezerani pulogalamu yosunga zobwezeretsera kapena yambitsaninso dongosolo.

7. Malingaliro osamalira ndi chisamaliro

Kukonza tsiku ndi tsiku:

Tsukani nozzle yoyamwa ndi mandala a kamera.

Yang'anani ngati kuthamanga kwa vacuum kuli bwino.

Kukonza kwa sabata:

Mafuta zitsulo zowongolera ndi zomangira.

Yang'anani chowongolera chowongolera chowongolera.

Kuwongolera pafupipafupi:

Chitani mwezi ndi mwezi mwatsatanetsatane mawerengedwe a mutu woyika ndi mawonekedwe.

8. Ntchito mafakitale

Zamagetsi ogula: mafoni am'manja, mapiritsi, laputopu

Zamagetsi zamagalimoto: ECU, masensa

Ulamuliro wa mafakitale: bolodi loyang'anira mafakitale, PLC

Zida zoyankhulirana: 5G modules, optical modules

9. Mwachidule

Siemens SIPLACE D1 ndi makina oyika makina apamwamba kwambiri omwe amapangidwa mwaluso kwambiri, osakanikirana kwambiri ndi zamagetsi. Mapangidwe ake okhazikika, mapulogalamu okhathamiritsa mwanzeru komanso magwiridwe antchito okhazikika zimapangitsa kuti ikhale zida zoyambira za mzere wopanga wa SMT.

Malingaliro ofunikira:

Kusamalira nthawi zonse kungachepetse kulephera.

Pazovuta zovuta, chonde lemberani thandizo lathu laukadaulo.

Kuti mumve zambiri zaukadaulo kapena maupangiri azovuta, chonde onani SIPLACE D1 User Manual kapena funsani wopereka zida.