I-Siemens SIPLACE D1 ngumatshini wokubekwa kwemodyuli okhawulezayo, ochanekileyo olungele ukwenziwa kombane ophakathi kunye nomthamo omkhulu (njengezinto zombane zabathengi, i-automotive electronics, izixhobo zonxibelelwano, njl.). Isebenzisa iteknoloji yokulawula ukunyakaza okuhamba phambili kunye neenkqubo zombono ngokufanelekileyo nangokuchanekileyo ukubeka amacandelo ahlukeneyo e-SMD (njengama-resistors, capacitors, ICs, njl.).
Imvelaphi yeBrand:
Uchungechunge lwe-Siemens SIPLACE ngoku lukwi-ASM Assembly Systems (phantsi kweQela le-ASMPT), kodwa izixhobo zisasebenzisa i-brand "SIPLACE".
Uthotho lwe-D1 ngomnye woomatshini bokubekwa be-Siemens beklasikhi, eyaziwa ngesantya esiphezulu, ukuguquguquka okuphezulu kunye nokuzinza.
2. UmGaqo wokuSebenza
2.1 Ukuhamba komsebenzi okusisiseko
Ukuma kwePCB: I-PCB ingena kumatshini ngebhanti lokuhambisa kwaye ilungiswe ngesixhobo sokubambelela.
Ukuchongwa kwecandelo: Intloko yokubeka ithatha amacandelo kwi-feeder.
Ukulinganisa okubonakalayo: Iikhamera eziphakamileyo eziphezulu (ICM / FCM) zifumanisa indawo yecandelo, i-angle kunye nobukhulu bokutenxa.
Ukubekwa okuchanekileyo: Imoto yomgca iqhuba intloko yokubeka ukuze ibeke ngokuchanekileyo icandelo kwindawo echaziweyo kwi-PCB.
Ukusebenza ngebhayisekile: Phinda le nkqubo ingentla ide ifakwe yonke ibhodi.
2.2 Itekhnoloji engundoqo
Linear motor drive: nanometer positioning ukuchaneka (±25μm @3σ).
Flying centering (Fly Vision): amacandelo alungelelaniswa ngexesha lentshukumo ukunyusa isantya sokunyuka.
Inkqubo yokutya ehlakaniphile: ixhasa iindlela ezininzi zokutya (ibhanti, ityhubhu, idiski).
3. Iinzuzo eziphambili
Inkcazelo eluncedo
Ukunyuka kwesantya esiphezulu Isantya esiphezulu sinokufikelela kwi-50,000 CPH (kuxhomekeke kuqwalaselo).
Ukuchaneka okuphezulu Ukunyuka ukuchaneka ± 25μm, ukuxhasa amacandelo amancinci angama-01005.
Uyilo lwemodyuli Iintloko ezahlukeneyo zokukhwela (ezifana neentloko ezili-12, iintloko ezili-16) kunye namanani e-feeder angaqwalaselwa.
Ukongezelelwa ngobukrelekrele SIPLACE isoftware yePro ikhulisa ngokuzenzekelayo indlela yokunyuka ukunciphisa ixesha lokutshintsha umgca.
Ukuhambelana okubanzi Ixhasa 01005 ~ 30mm×30mm amacandelo ukulungelelanisa uyilo PCB ezinzima.
4. Iimpawu eziphambili
4.1 Iimpawu ze-Hardware
Intloko yokubeka: uyilo lwe-nozzle emininzi (njengentloko ye-nozzle eyi-12), ixhasa ukutshintsha ngokukhawuleza.
Inkqubo yokutya: inokwandiswa ukuya kwi-200+ feeders, ehambelana ne-8mm ~ 56mm tape.
Inkqubo yombono:
I-ICM (Imodyuli yeKhamera eDityanisiweyo): isetyenziselwa ukulungelelaniswa kwecandelo.
I-FCM (iModyuli yeKhamera eFiducial): isetyenziselwa ukuchongwa kwendawo yesalathiso ye-PCB.
Ulawulo lweMotion: i-linear motor + irula yokugawula, iqinisekisa isantya esiphezulu kunye nokuchaneka okuphezulu.
4.2 Iimpawu zeSoftware
I-SIPLACE Pro: ibonelela ngenkqubo, ukulungelelanisa, kunye nemisebenzi yokubeka iliso.
Ukutshintsha komgca okrelekrele: ixhasa ukutshintshwa kwenkqubo ekhawulezayo kunye nokunciphisa ixesha lokuphumla.
Uhlalutyo lwedatha: irekhodi yokubekwa kwedatha yokulandeleka komgangatho.
5. IiNkcazelo eziqhelekileyo
Iiparamitha zento
Isantya sokubeka i-30,000 ~ 50,000 CPH
Ukuchaneka kokubekwa ±25μm @3σ
Uluhlu lwecandelo 01005 ~ 30mm×30mm
Ubungakanani bePCB Ubuncinci 50mm×50mm, Ubuninzi 510mm×460mm
Umthamo we-Feeder Ubuninzi 200+ (kuxhomekeke kuqwalaselo)
Inkqubo yolawulo SIPLACE Pro
6. Iimpazamo eziqhelekileyo kunye nezisombululo
6.1 Ukungaphumeleli kokuthathwa kweCandelo
Izinto ezinokuba ngunobangela:
Ukuvala uMbhobho/Ukunxiba
Uxinzelelo lweVacuum olunganelanga
Isikhundla se-Feeder Offset
Isisombululo:
Coca okanye ubuyisele umbhobho.
Qwalasela impompo yokufunxa kunye nombhobho womoya ukuba awuvuzi na.
Lungisa kwakhona umxhesho.
6.2 Ukubekwa kwi-offset
Izinto ezinokuba ngunobangela:
Imposiso yoLungiso olubonakalayo
Ukuma kwePCB akuchanekanga
Umbhobho we-Z-axis woBude bempazamo yokuSeta
Isisombululo:
Coca ikhamera kwaye uhlengahlengise inkqubo yombono.
Jonga isixhobo sokubambelela se-PCB kunye nenqaku lesalathisi.
Lungisa iparamitha yobude be-Z-axis.
6.3 I-alam yezixhobo (ezifana ne-"motor overload")
Izizathu ezinokwenzeka:
I-Mechanical jamming (iintsimbi zesikhokelo ezimdaka/izikrufu)
Ukusilela komqhubi
Isisombululo:
Coca kwaye uthambise iindawo ezihambayo.
Qala kwakhona isixhobo. Ukuba i-alam isakhala, qhagamshelana nomvelisi ukuze uyilungise.
6.4 Impazamo yeSoftware (efana ne "Program ayikwazi kulayishwa")
Izizathu ezinokwenzeka:
Umonakalo wefayile yeNkqubo
Ungquzulwano lwenkqubo
Isisombululo:
Qala ngokutsha isoftware okanye isixhobo.
Buyisela inkqubo yogcino okanye ubuyisele inkqubo.
7. Iingcebiso zesondlo kunye nenkathalo
Ulondolozo lwemihla ngemihla:
Coca umbhobho wokufunxa kunye nelensi yekhamera.
Jonga ukuba uxinzelelo lwe vacuum luqhelekileyo.
Ulondolozo lweveki:
Thambisa iileyili zesikhokelo kunye nezikrufu.
Jonga i-motor ye-feeder stepper.
Ulungelelwaniso lwarhoqo:
Yenza ulungelelwaniso oluchanekileyo lwenyanga lwentloko yokubeka kunye nenkqubo ebonakalayo.
8. Amashishini asebenzayo
Ii-elektroniki zabathengi: iiselfowuni, iitafile, iilaptops
Iimoto ze-elektroniki: ECU, abenzi boluvo
Ulawulo lwamashishini: i-motherboard yolawulo lweshishini, i-PLC
Izixhobo zonxibelelwano: Iimodyuli ze-5G, iimodyuli ze-optical
9. Isishwankathelo
I-Siemens SIPLACE D1 ngumatshini wokubeka umgangatho ophezulu ofanelekileyo ngokuchanekileyo, umxube ophezulu wokuvelisa i-elektroniki. Uyilo lwayo lweemodyuli, isoftware yokuphucula ingqiqo kunye nokusebenza okuzinzile kuyenza ibe sisixhobo esingundoqo somgca wokuvelisa we-SMT.
Iingcebiso eziphambili:
Ukugcinwa rhoqo kunokunciphisa izinga lokungaphumeleli.
Ngeengxaki ezinzima, nceda uqhagamshelane nenkxaso yethu yobugcisa.
Ukufumana iinkcukacha ezithe vetshe zeeparitha zobugcisa okanye izikhokelo zokusombulula ingxaki, nceda ubhekisele kwi-SIPLACE D1 Incwadi Yomsebenzisi okanye uqhagamshelane nomthengisi wezixhobo.