Chida cha ASM SIPLACE ACT 03068036

Chida cha ASM 03068036 ACT (Advanced Calibration Tool) ndi njira yowongolera yolondola kwambiri yopangidwa makamaka pamakina oyika a SIPLACE. Amagwiritsidwa ntchito pakuwongolera bwino komanso kubweza makina oyenda a zida, mawonekedwe owonera, ndi mutu woyika. Ndi chida cha ASM-certified core kukonza.

2. Chofunika Kwambiri

Onetsetsani kuti makina oyika akusunga kulondola kwa ± 25μm kwa nthawi yayitali

Zindikirani njira yosinthira yokha kuti muchepetse zolakwika zapamanja

Kuthandizira kukonza zolosera ndikukulitsa moyo wa zida ndi 30%

II. Mfundo Zaukadaulo

Item Technical Parameters Ubwino Waukadaulo

Kuwongolera Mtundu Woyenda / Masomphenya / Nozzle / Kutentha Kulipiridwa Kukwanira Kwambiri Zofunikira pakuwongolera

Kulondola Mlingo 0.5μm laser interferometer + 2MP calibration kamera 3 nthawi zolondola kwambiri kuposa zida za chipani chachitatu

Zida Zogwirizana SIPLACE X/X4S/TX/D Series Imathandizira kudina kumodzi kwamitundu ingapo

Operation Interface 10.1-inch touch screen (IP65 chitetezo) Anti-mafuta/anti-static design

Communication Interface GigE+USB3.0+WiFi 6 Kutumiza kwa data mpaka 1Gbps

Njira Yopangira Mphamvu Lithium Battery (maola 8 amoyo wa batri)/DC 24V wapawiri mode Imathandizira kusanja pa intaneti

Mulingo wa Chitetezo IP54 Imasinthira ku malo amsonkhano

III. Kufotokozera Mwatsatanetsatane za Ntchito Zazikulu

1. Kwathunthu basi zoyenda calibration

Malipiro a Linear axis:

Laser interferometer imazindikira zolakwika za X/Y/Z axis positioning

Amapanga okha tebulo la malipiro (mpaka 1000 points)

Kuwongolera kwa axis mozungulira:

θ kuwongolera mfundo za axis ziro (kulondola ± 0.001°)

Kuzindikira kwamphamvu kwa ma radial runout

2. Mawonekedwe dongosolo calibration

Tchati

Kodi

Imathandizira 5-point/9-point/25-point Mipikisano-level calibration mode

Imawerengetsera zokha ma radial/tangential distortion coefficients (K1/K2/K3)

3. Wanzeru matenda ntchito

Kusanthula kwamakina: Dziwani momwe njanji ilili/zopindikira kudzera mu sipekitiramu yogwedezeka

Mawonekedwe a kutentha: Khazikitsani chiwongola dzanja chowongolera kutentha

Kuwunika thanzi la Nozzle: Dziwani kutayikira kwa vacuum / kupatuka kwa concentricity

IV. Ntchito ndondomeko

Njira yosinthira yokhazikika (potengera chitsanzo cha X-axis):

Ikani chowunikira cha laser interferometer (mpando wofotokozera maginito)

Thamangani AutoTrack Automatic tracking mode

Dongosolo limasonkhanitsa ma seti 20 a data yoyika (njira yonse ≤ 3 mphindi)

Pangani mafayilo olipira ndikuyika pamakina oyika

V. Zochitika zofananira ndikugwiritsa ntchito

Scenario Specific ntchito

Kuvomereza makina atsopano Chitani mayeso okhazikika a maola 72 pansi pa ISO 9001 muyezo (CPK≥1.67)

Kukonza pafupipafupi Kotala lathunthu la makina onse (kuphatikiza mayeso ang'onoang'ono 12)

Kukonza zolakwika Pezani molondola gawo la njanji ya XY (50mm interval diagnosis)

Kusintha kwanjira Kumathandizira kutsimikizika kolondola kusanachitike 01005 kuyika gawo

VI. Kusamalira ndi chisamaliro

1. Chida chodzisamalira

Tsiku ndi Tsiku:

Yeretsani mandala (gwiritsani ntchito ndodo yapadera yoyeretsera)

Yang'anani pagalasi lolozera kuti mupeze zokala (zofunika ≤0.1μm kuwuka)

Mwezi uliwonse:

Sinthani kutalika kwa kutalika kwa laser (633nm±0.01nm)

Sinthani firmware (kudzera mu ASM Service Hub)

2. Kasamalidwe ka Consumables

Consumables Replacement cycle Chitsanzo choyambirira

Calibration board 2 years/500 times 03068036-CP

Laser reflector 5 zaka 03068036-MR

Kukhudza chophimba chophimba filimu 6 miyezi 03068036-TF

VII. Njira Yothetsera Mavuto

Khodi yolakwika ya Phenomenon Solution

E6831 Laser chizindikiro chatayika 1. Yang'anani njira yopepuka yotchinga

2. Yeretsani chowunikira

E6832 Kuyikira kwa kamera kwalephera 1. Pangani ndondomeko ya autofocus

2. Bwezerani gulu la mandala

E6833 Kulumikizana kwa data kunasokonekera 1. Yambitsaninso gawo la WiFi

2. Gwiritsani ntchito chingwe cholumikizira

E6834 Moyo wa batri wosakwanira 1. Yambitsani magetsi a DC

2. Sinthani batire paketi (48Wh)

VIII. Kusintha kwaukadaulo

2024 ndondomeko yowonjezera:

Phatikizani ntchito yowongolera ya AR (kuwonetsa masitepe owongolera kudzera mu magalasi anzeru)

Onjezani kulosera zolakwika za AI (kutengera kusanthula kwa data yakale)

Kusintha kobiriwira:

Module yopangira solar (posankha)

IX. Malangizo ogwiritsa ntchito

Zofunikira pa anthu:

Maphunziro a certification a ASM L2

Kugwira ntchito kwa anthu awiri kumalimbikitsidwa (munthu m'modzi kuti agwire ntchito, munthu m'modzi kuti awunikenso)

Zochita zabwino:

Preheat zida kwa ≥30 mphindi musanayike

Kusinthasintha kwa kutentha kumayendetsedwa mkati mwa ± 1 ℃/h

Njira zosinthira:

Zinthu zazikulu zomwe zimagwiritsidwa ntchito zimasungidwa m'chiyerekezo cha 1: 3

Ndikofunikira kuti mukonze zosungira zotsalira (pamizere yayikulu yopanga)

X. Chidule ndi kuunika

Chida cha ACT chimazindikira digito, automation ndi luntha la kasamalidwe kolondola ka makina oyikapo kudzera pa "detection-analysis-compensation" yotseka-loop system. Ubwino wake waukulu ndi:

Kuvomerezeka kwa data ya fakitale yoyambirira: zotsatira zoyezera zimalembedwa mwachindunji pazigawo zapakati pa zida.

Kuwongolera bwino: njira yodziwikiratu imathamanga nthawi 5 kuposa kuwongolera pamanja

Mtengo wowonjezera moyo: kugwiritsa ntchito pafupipafupi kumatha kuchepetsa kuchuluka kwa zida ndi 40%