Kugaburira byikora SMT: 2025 Ubuyobozi bwuzuye bwo gutoranya - na - Ahantu ho kugaburira

Ibiryo byikoraSMT(nanone bita gutora - na - gushyira ibiryo, ibiryo bya PnP, cyangwa byoroshye) ni igikoresho gisobanutse cyerekana itangazamakuru ryitwara-mubisanzwe kaseti, tray, cyangwa inkoni / tube - kugirango yerekane ibikoresho bya elegitoronike ahantu hasubirwamo kugirango umuyobozi ushyire SMThitamo - na - imashini. Ibiryo bigezweho ni sisitemu ya mechatronic hamwe na disiki zifunze - izunguruka, igishishwa control igenzura inyuma ya kaseti ya kaseti, irwanya - gusubiza inyuma, ESD path inzira zizewe, kandi, muburyo bwubwenge, RFID / EEPROM ibika umubare wibice, ubugari, ikibanza, ingano isigaye, hamwe na kalibrasi ya offsets. Muguhindura ibice byerekana, abagaburira bigira ingaruka kumwanya wa takt, ubanza - gutsindira umusaruro, nabi - guhitamo igipimo, n'umurongo OEE.

Ugereranije no kwerekana intoki, ibyokurya bya SMT byikora bikomeza kugaragara kumufuka uhamye, impande zose zishishwa hamwe nimbaraga, kwerekana neza neza ikibanza (2/4/8/12/16/24/32 mm no hejuru), hamwe nigihe cyo guhuza hamwe na nozzle. Guhitamo ibiryo bikwiye bisaba guhuza ubwoko bwibikoresho (chips, IC, bidasanzwe - ifishi), ubwoko bwabatwara nubunini (urugero, 8/12/16/24/32/44/56 mm ubugari bwa kaseti; JEDEC tray; tube), guhuza imashini mumashini (ASM / SIPLACE, Fuji, Panasonic, Yamaha, JUKI, Hanwha ike ya Samsung, nibindi) gukubita, gukurikiranwa). Guhitamo neza ibiryo no kubungabunga bigabanya amajerekani, inshuro ebyiri - gutoranya, gutaka - gusohoka, no kugabanuka kumuvuduko kubera imyirondoro yumutwe. Muri make, ibiryo ni irembo hagati ya reel yawe n'umutwe wawe; kubibona neza nimwe muburyo bwihuse bwo guhagarika umusaruro no kugabanya imirimo kumurongo ugezweho wa SMT.

Ibyo Automatic SMT Feeder ikora

• Ibipimouburyo bwo gutwara ibintu nezaikibugaibikurikira rero umufuka wibikoresho byerekanwe kumwanya wo gutora.

• Ibishishwaigipfundikizo cya kaseti ku nguni / imbaraga zigenzurwa kugirango ugaragaze umufuka wibigize udasohoye ibice.

• Impanoibice ku burebure na X - Y umwanya uhujwe na mashiniipikipiki.

• Ibimenyetsobiteguye / ubusa / jam imiterere kuri mashini; ubwenge bwubwenge nabwo butanga igice cyumubare, byinshi, bisigaye qty.

• Kurindaibice binyuze muri ESD path inzira zizewe, kugenzura ubuso bugaragara, hamwe nibikoresho birwanya.

Imikorere yingenzi: Kugaburira neza → nozzle hitamo kwizerwa → iyerekwa ryinjiza ibicuruzwa speed umuvuduko wo gushyira → FPY / OEE.

Uburyo Abagaburira Bakora (Ironderero, Igishishwa, Ubu)

1 Uburyo bwo Kwerekana

• Isoko - ikoreshwa(kaseti): ikoresha umwobo kugirango utere kaseti nezaikibuga(2, 4, 8, 12, 16… mm).

• Ubwoko bwimodoka: amashanyarazi micro - servo (ituje, itomoye, ishobora gutegurwa) na pneumatike (ikomeye, umurage).

• Kurwanyaibikoresho naferikomeza umufuka uhagaze kumuvuduko mwinshi.

2 Peel Control Igenzura ryinyuma

• Ingunihagati yabitswe hagati165°–180°ugereranije n'indege ya kaseti; birahanamye cyane → bounce - hanze, birenze urugero → bifata kaseti.

• Imbaragabihujwe no gutwara / gufatira; ibiryo byubwenge bihindura imbaraga zumuvuduko kugirango wirinde micro - vibrasiya.

3 Tora Ikiganiro

• Gusubiramo imibaremuri X / Y / θ / Z bihuye n'ibiteganijwe kumashini; muremure - kuvanga imirongo bishingiyeKugaburirasitasiyo kugirango ibike offsets muri spec.

• Inkunga yo mu mufukairinda uduce duto duto kunyerera mugihe nozzle ihuza.

• Guhuza icyuho: kwerekana ibiruhuko hamwe nozzle bigenda bihuzwa kugirango bigabanukehitamo - kuri - kwimukaamakosa.

Ubwoko bwa SMT Kugaburira Ubwoko no Gukoresha Imanza

1 Kugaburira Tape (Byinshi)

• Ubugari: 8, 12, 16, 24, 32, 44, 56+ mm;dual - gukurikirana 8 mmIbihinduka bibiri.

• Ibibanza: ibibuga bisanzwe 2/4/8/12/16/24/32 mm; hitamo ikibanza kugirango uhuze umwanya wumufuka.

• Ibigize.

• Ibyiza: guhinduka byihuse, ibyiza kuri - umuvuduko mwinshi;Ibibi: gupfundika imyanda ya kaseti, yishingikiriza ku gutera neza.

2 Tray / Matrix Yagaburira (JEDEC)

• Byakoreshejwe kuri QFP, BGA, CSP, nibice birebire byumva gufata kaseti.

• Shutle cyangwa liftsisitemu yerekana inzira zo gutora uburebure; gahoro kuruta kaseti ariko witonda.

3 Inkoni / Ibiryo

• Kuri axial / idasanzwe IC ntoya iracyatangwa muri tubes.

• Kunyeganyega; Kuriicyerekezonagihamye.

4 Ibiryo byinshi / Vibratory Igaburo

• Kubidasanzwe bidasanzwe - imiterere nubukanishi; Kwinjiza hamweicyerekezogushakisha ibice muri 2D / 3D mbere yo gutora.

5 Akarango / Abatanga Itangazamakuru (Bihitamo)

• Kugaburiraibirango, icyogajuru cya firime, amakariso; bisaba igishishwa cyihariye cya geometrie no kugenzura amashusho.

Ikirangantego cyibinyabuzima & Guhuza Ibyingenzi

Buri gihe uhuze umuryango wimashini nimiryango igaburira; umusaraba - ibirango byerekana ibicuruzwa birahari ariko birashobora kugabanya umuvuduko / IO.

• ASM/ SIPLACEimiryango (S, X, SX, TX, D - Urukurikirane): kaseti yagutse hamwe nibinyabuzima bigaburira ubwenge hamwe na trolley.

• 福州(NXT, AIM, CP, XP): ibiryo by'amashanyarazi, guhuza indangamuntu ikomeye; NXT ibiryo byubwenge byiganje murwego rwo hejuru - kuvanga.

• Panasonic(CM, NPM, AM): ibiryo byamashanyarazi bikomeye hamwe nigare - ishingiye kubikoresho.

• Yamaha(YS, YSM, YSF): bizwi kuridual - gukurikirana 8 mm; Urukurikirane rwa CL / SS / ZS - rwemeza ibisekuru nyabyo.

• City in Alaska, United States(KE, FX, RS - 1 / RS - 1R): ibiryo byubwenge bifite optimizasiyo binyuze muri sisitemu ya IFS / NM.

• Hanwha - Samsung(SM, Decan): ibiryo byamashanyarazi bifite mm 8-56 byuzuye.

Urutonde: imashini yerekana → ibiryo byuruhererekane → ubugari / ikibuga → umuhuza / IO → imashini ya mashini / gari ya moshi ID ID ID.

Guhitamo Ibiryo Byukuri (Intambwe - by - Intambwe)

1. Ikarita yerekana ikarita: chip na IC vs bidasanzwe - ifishi; ubugari bwa kaseti & pitch; diameter ya reel (7 "/ 13" / 15 ").

2. Emeza umuryango wimashini: icyitegererezo nyacyo & umwaka; indangamuntu y'uruhererekane.

3. Hitamo gutwara & ubwenge: amashanyarazi + RFID kuri - kuvanga; pneumatic ok kumurage wihuta.

4. Intego yo kwinjiza: guhuza ibiryo byo gusubiza igihe kumutwehitamo idirishya; irinde ibiryo bitinda kurenza nozzle cadence.

5. ESD & ibikoresho: kwemeza inzira ziyobora; irinde ibice - kumena imirongo.

6. Serivisi: kugera kumuhanda wibishishwa, isoko, amasoko, abadafite akazi; ibikoresho byabigenewe birahari.

7. Ubuzima: kuzamura software (kugaburira ubwenge), inkunga ya kalibrasi.

8. Igiciro - cya - nyirubwite: MTBF, igipimo cya jam, igiciro cyigiciro, kugurisha agaciro, inkunga yabacuruzi.

Ku nama: Kuri chip - imirongo yuzuye, shyira imberedual - gukurikirana 8 mmkongera ubwinshi bwikibanza no kugabanya ingendo zumutwe.

Umuvuduko Wihuta, Takt Igihe & Gutegura Ubushobozi

1 Icyitegererezo Cyoroshye

• Umurongo≈ max (umwanya wo gushira umwanya wigihe, igihe cyo kugaburira gahoro gahoro, icyerekezo cyo kureba).

• Kugaburira hamweindangagaciro + gutuzagahoro kuruta umutwehitamo cycleihinduka icyuho.

Ubucucike bwahantu hamwe ningendo zumutwe

• Ibirometero 8 mm hafi yumutwe mwiza wumutwe → ingendo XY → yihuta CPH.

• Irinde gushyiragahoro gahoro - kasetiibiryo muri zone yo hagati niba chip yiganje.

3 Guhindura & Kitting

• Ikarita / trolley hamwe nibiryo byabigenewe byateganijwe → hafi ya zero zero zidahinduka;gukurikiranwayabitswe binyuze kuri RFID.

• Kuri prototype / hejuru - kuvanga, shora mubindi byokurya kugirango ukomezehejuru - 20 BOM ibintubyuzuye.

Amategeko - y - imbonerahamwe y igikumwe:

Gushiraho & Calibration Ibyingenzi

• Sitasiyo yo kugaburira: kugenzura ipikipiki ihuza (X / Y / θ / Z) n'ikibuga; kubika offsets mububiko bwa ID.

• Kuramo inzira: shiraho inguni / imbaraga kuri buri mutanga kaseti; andika nkaumurongo.

• Inkunga yo mu mufuka: ongeraho munsi ya - shim shim kuri ultra - chip nto (0201/01005) kugirango wirinde gutaka.

• Iyerekwa ryigisha: kwemeza ibice bigize uburebure n'uburebure; re - kwigisha nyuma yo guhindura kaseti.

• Torque & tension: tune fata - hejuru reel gukurura kugirango wirindeinyuma - impagarara.

Calibration cadence: ibishya / bikorerwa ibiryo → mbere yo gukora 1; subiramo buriAmezi 3-6cyangwa nyuma y'ibyabaye.

Imyitozo myiza yo Gutandukanya & Kwuzuza

• Koresha guhuza amajwikuri mm 8; guhuza umwobo kugirango wirinde imwe - ikosa ryinyo.

• Hitamogucamo kaseti / clipbihuye nibikoresho bya kaseti (impapuro v.

• Ibice bitangajehakurya y'umuhanda kugirango wirinde guhuza ibice.

• Injirakugabana umwanyamuri MES; irinde guterera mumadirishya iyerekwa niba bishoboka.

• Nyuma yo gutandukana,indangagaciro buhoro × 3kubwumutekano, hanyuma usubire kumuvuduko usanzwe.

Inama: Pre - label reels hamweigice cyimbere imbere + ibiryo by'ubugari / ikibanzagukuraho iheruka - umunota ukeka.

Ubwiza, Inenge & RCA Ikinamico

Ibimenyetso → Birashoboka ko bitera → Kurwanya

• Mis - gutora / oya - gutora→ kwibeshya Z uburebure, umufuka muremure cyane, imbaraga zishishwa hejuru cyane → gusubiramo inkunga Z / umufuka, tunezeza.

• Kabiri→ umufuka wuzuye, ibisigara bifata, vacuum ndende cyane path inzira yumufuka usukuye, hindura igihe cyumwanya.

• Bounce - hanzePeel itunguranye cyane, inguni irahanamye cyane → kugabanya inguni / imbaraga; ongeramo inkunga yumufuka.

• Tape jamKugabanya kudahuza, kwambara inkweto, imyanda → kugenzura kwambara amenyo ya spocket, gusimbuza abadafite akazi, kongera gutondeka.

• Gupfuka amarira→ umusaza wifata, temp nkeya → preondition reels; gushyushya icyumba temp; hindura igenamigambi.

• Flip yibigize→ nozzle contact off - centre, kwihuta cyane → re - kwigisha ipikipiki; umwirondoro mwiza.

• Kwangirika kwa ESDKurwanya inzira mbi → kugenzura urunigi rwa ESD, ionisiyoneri, matasi, ukuboko / kugenzura ubutaka.

Ibipimo byo kureba.

Kubungabunga, Gusukura & Intera

• Buri munsi: guhanagura imyanda (umwuka ioni), kugenzura inzira yikibabi, kugenzura gufata - hejuru.

• Buri cyumweru: koza amenyo ya spocket, reba impuzu / ibikoresho byambaye, kugenzura umurongo uhuza.

• Buri kwezi: gusiga amavuta kuri OEM (aho bishoboka), gusimbuza abadafite akazi, kwemeza gukomeza ESD.

• Ibyabaye - bishingiye: nyuma ya jam / ingaruka, kora kalibrasi yuzuye kandiumufuka - ikizamini cy'uburebure.

Ibikoresho.

Agashya na Pre - Yifitemo ibiryo: ROI & Igenzura

• Gishya: garanti, ibyuma bigezweho, indangamuntu yagenzuwe; hejuru ya CapEx ariko ibyago byo kugabanuka.

• Mbere - Bifite: kuzigama gukomeye no kuboneka byihuse; bisaba ikizamini cyemewe (indangagaciro yukuri, igishishwa, ESD, kwibuka).

• Hybrid: gura shyashya kumihanda 0201/01005; Koresha serivise zabanjirije - zifite kaseti nini na IC zidakomeye.

Inyandikorugero yikizamini:

1. Biboneka / ubukanishi (latch, gare, umuhuza)

2. Ironderero ryukuri @ umuvuduko wateganijwe

3. Imbaraga zingirakamaro & ituze

4. Inzira ya ESD (Ω)

5. Kwibuka gusoma / kwandika inzinguzingo (ubwenge)

6. Ikigeragezo ukore hamwe na rezo yawe nyayo

Ubwenge bwibiryo byakazi (ID, WIP, Traceability)

• Indangamuntu(RFID / EEPROM) ihuza P / N kugaburira; umurongo wumurongo urinda amakosa - igice cyo gupakira (POKA - YOKE).

• Umubare usigayeauto - yabazwe → gukubita izi igihe cyo gukurikira reel.

• Gukurikirana WIP: kugaburira ID + reel lot → MES / ERP kugirango ikurikirane kandi irinde RMA.

• Isesengura: jam hotmap nindangamuntu ya federasiyo, uyikora, utanga reel.

ESD, Umutekano & Kubahiriza

• Ibikoresho: plastiki ikora / antistatike plastike hamwe nibyuma bisize; genzura neza.

• Impamvu: reba ubudahwema uhereye kumurongo ugaburira → imashini → isi; ionizers kuri peel / gutora zone.

• Umutekano w'abakoresha: kurinda ibishishwa birinda, pinch - ingingo yo kumenya, gufunga mugihe utanga serivisi.

• Ibidukikije: kubungabunga ubuhehere kuri buri gice cyamabwiriza ya MSL / ESD.

Igitabo gikemura ibibazo (Ibimenyetso → Impamvu zishobora kuba → Gukosora)

Kugenzura Amasoko & Ibibazo by'abatanga isoko

• Nibyoimashininaverisiyo ya software?

• Birasabwaurutonde rwibiryo(ID, umuhuza, latch) naubugari / ikibanza?

• Ubwoko bwimodokaguhitamo (amashanyarazi / pneumatike) n'imbibi z'urusaku?

• Birakenewedual - gukurikirana 8 mminzira?

• Sitasiyon'ibikoresho by'ibikoresho birimo?

• Ikizamini cyo Kwakirambere yo koherezwa? Video cyangwa kuri - umurongo wabatangabuhamya?

• Kuyobora igihenaPolitiki ya RMA?

• Kuri pre - nyirayo: raporo yikizamini (indangagaciro, igishishwa, ESD, kwibuka), icyiciro cyo kwisiga, amasaha yo gukoresha.

Inkoranyamagambo (Amagambo yo kugaburira SMT)

• Ikibanza: Hagati - kugeza - Hagati intera hagati yimifuka muri kaseti.

• Kabiri - gukurikirana 8 mm: ibiryo bifite imirongo ibiri ya mm 8 mumwanya umwe kugirango wongere ubwinshi.

• Imbaraga / inguni: ibipimo bigenzura gukuraho kaseti.

• Ibiryo byubwenge: ibika indangamuntu nibipimo byo gukurikirana na POKA - YOKE.

• Gutandukanya: kwinjiza umuyobozi mushya wa reel kuri kaseti ikora kugirango wirinde guhagarara.

• Inkunga yo mu mufuka: ubuso bubuza kugenda igice mugihe cyo gutora.

• CPH: ibice ku isaha; ibipimo bifatika byihuta kuri PnP.

Automatic Feeder Umwanzuro & Intambwe Zikurikira

Utanga ibiryo agena uburyo ibice bisukuye kandi byateganijwe bigera kuri nozzle. Guhuza abatwara → kugaburira → imashini; gushora muri kalibrasi no gutunganya ibishishwa; gutondeka neza; hanyuma wandike ibipimo bikwiye. Ku giciro - gupima neza, guhuza ibyuma byamashanyarazi byubwenge kumurongo wingenzi wa chip hamwe na serivise zabigenewe mbere yagutse - kaseti / hasi - ibyago.

Gushyira mubikorwa byihuse - gutsinda:

1. Kugenzura inzira zikorwa hanyuma wimuke ibiri - ukurikirane mm 8 hafi yumutwe uryoshye.

2. Menyekanisha jig ikata kandi wandike MTBF.

3. Hindura imbaraga zishishwa kubitanga kaseti hanyuma ufunge nkumurongo ugena.

4. Kora ikirangantego cyo kubungabunga ibiryo (burimunsi / icyumweru / ukwezi) bihujwe na OEE.