Quudiye Toos ah SMT: 2025 Buuxda Hagaha Xulashada iyo Goobta Quudinta

Quudiye toos ahSMT(sidoo kale loo yaqaan feed-iyo-meel quudiye, PnP feeder, ama si fududSMT feeder) waa qalab sax ah oo tilmaamaya warbaahinta side-sida caadiga ah cajalad, saxaarad, ama ul/tubo-si loo soo bandhigo qaybaha elegtarooniga ah meel lagu soo celin karo oo loogu talagalay madaxa meelaynta SMTmashiinka qaadida iyo goobta. Quudiyeyaasha casriga ahi waa habab mechatronic ah oo leh darawalo loop-xiran, kontoroolka diirka dhabarka ee cajaladda daboolka, tusmaynta dib-u-celinta-celinta, Wadooyinka ESD-ammaan ah, iyo, kala duwanaansho caqli-gal ah, RFID/EEPROM oo kaydiya lambarka qaybta, ballaca, garoonka, tirada soo hadhay, iyo hagaajinta hagaajinta. Iyagoo si toos ah u habaynaya soo bandhigida qaybaha, quudiyayaashu waxay si toos ah u saameeyaan wakhtiga la qaadanayo, wax-soosaarka-gudbida koowaad, heerka khaldan ee xulashada, iyo khadka OEE.

Marka la barbar dhigo bandhigga buug-gacmeedka, quudiyeyaasha tooska ah ee SMT waxay ilaalinayaan soo-bandhigidda jeebka, xaglaha diirka iyo xoogga joogtada ah, tusmaynta saxda ah ee saxda ah (2/4/8/12/16/24/32 mm iyo wixii ka sarreeya), iyo waqti isku-dhafan oo leh dhaqdhaqaaqa sanka. Doorashada quudiyaha saxda ah waxay u baahan tahay nooca qaybta (chips, ICs, odd-form), nooca side iyo cabbirka (tusaale, 8/12/16/24/32/44/56 mm ballacs cajalad; saxaarad JEDEC; tube), waafaqid qoyska mashiinka (ASM/SIPLACE, Fuji, Panasonic, Yamaha, JU., iwm). pneumatic), iyo sifooyinka garaadka (ID, qufulka, qalabaynta, raadraaca). Xulashada saxda ah ee quudiyaha iyo dayactirku waxay yareeyaan saxmada, laba-doorashada, soo-baxyada, iyo xawaaraha hoos u dhaca sababtoo ah astaanta madaxa ee muxaafidka ah. Marka la soo koobo, quudiyahu waa albaabka u dhexeeya giraantaada iyo madaxa meelayntaada; in si sax ah loo helo waa mid ka mid ah siyaabaha ugu dhaqsaha badan ee lagu xasilin karo wax soo saarka loogana jari karo dib u shaqaynta khadka casriga ah ee SMT.

Waxa uu Sameeyo Quudiye Toos ah oo SMT ah

• Tusmooyinkadhexdhexaadiyaha side by sax ahgaroonkasidaas darteed jeebka qaybta soo socota ayaa lagu soo bandhigay booska la qaadayo.

• Diilcajaladda daboolka xagal/xoog la kontoroolo si loo muujiyo jeebka qaybta iyada oo aan la saarin qaybo ka mid ah.

• Soo bandhigaqaybta dhererka iyo booska X-Y oo la jaan qaadaya mashiinkaisku-duwayaasha qaadista.

• CalaamadahaXaaladda diyaarka ah / faaruqsan / caamka ah ee mashiinka; kala duwanaanshaha garaadka ayaa sidoo kale ka warbixiya qaybta nambarka, badan, qty haray.

• ilaaliyaqaybaha iyada oo loo marayo wadooyinka ESD-ammaan ah, sagxadaha is jiid-jiidka ee la kantaroolo, iyo walxaha lidka ku ah.

Xiriirinta waxqabadka furaha: Saxnaanta quudiyaha → isku halaynta soo saarida birta → wax soo saarka aragga udub dhexaad u ah → xawaaraha meelaynta → FPY/OEE.

Sida Quudinta u Shaqeeyaan (Tilmaamidda, Diirka, Hadda)

1 Farsamaynta Tilmaanta

• Sprocket-ku wado(cajalad): waxa ay gelisaa godadka sprocket-ka si uu saxanka u talaabsadogaroonka(2, 4, 8, 12, 16… mm).

• Noocyada wadista: koronto-yaraha (amus, sax ah, barnaamij) vs. pneumatic (xoog leh, dhaxal).

• Dib-u-celinta ka-hortaggagear iyoxajin bireegaku ilaali xasiloonida jeebka xawaaraha sare.

2 Xakamaynta diirka-dhabarka

• Xagasha diirkasida caadiga ah u dhexeeya165°–180°qaraabo diyaarad cajalad; aad u kacsan → soo boodbood, aad u gacmeed → cajalad daboolan oo ku dheggan.

• Xoogga diirkalagu hagaajiyay sidaha/xabagta; Quudiyeyaasha caqliga leh waxay la qabsadaan xoogga diirka si ay uga fogaadaan gariir yar.

3 Dooro bandhig

• Datum soo celintaee X/Y/θ/Z waxay ku habboon tahay filashada mashiinka; khadadka isku dhafka sare waxay ku tiirsan yihiinhabaynta quudiyahasaldhigyada si ay u dhawraan offset gudahood spec.

• Taageerada jeebkaWaxay ka ilaalisaa jajabyada khafiifka ah inay rogrogaan marka sanbabada la taabto.

• Vacuum sync: hakinta tusmaynta iyo dhaqdhaqaaqa sanbabada waa la isla meel dhigay si loo yareeyodhaqaaq-qaadashokhaladaadka.

Noocyada Quudinta SMT iyo Kiisaska Isticmaalka

1 Cajalad Quudiye (inta badan)

• Balacyada: 8, 12, 16, 24, 32, 44, 56+ mm;laba-track 8 mmkala duwanaanshiyaha cufnaanta haadka labanlaaban.

• Garoomada: godadka caadiga ah 2/4/8/12/16/24/32 mm; dooro garoonka si aad u waafajiso kala dheeraynta jeebka.

• Qaybaha: chips (0201/0402/0603/0805), IC-yada yaryar, xirayaasha, koronto-dhaliyeyaasha (cajalad ballaaran).

• Faa'iidooyinka: isbeddelka ugu dhaqsaha badan, ugu fiican chips-xawaaraha sare;Qasaarooyinka: dabool qashinka cajaladda, waxay ku tiirsan tahay kala-bax wanaagsan.

2 saxaarad/Matrix Feeders (JEDEC)

• Loo isticmaalo QFP, BGA, CSP, iyo qaybo dhaadheer oo xasaasi u ah maaraynta cajaladda.

• Shuttle ama wiishkaNidaamyadu waxay soo bandhigaan saxaarad lagu qaado dhererka; ka gaabiya cajalad laakiin ka jilicsan.

3 Usha/Tuubada Quudinta

• Wixii ah axial/odd ICs yaryar oo weli lagu sii wado tuubooyinka.

• Hormar gariir; xasaasi u ahhanuuniniyotaagan.

4 Quudiyeyaal Badan/Gariir

• Foomamka khaaska ah iyo farsamooyinka; la dhexgaloaragtisi loo helo qaybaha 2D/3D ka hor inta aan la qaadin.

5 Summada/Quudiyeyaasha Warbaahinta (Ikhtiyaar)

• Quudintacalaamado, kala-duwayaasha filimada, pads; waxay u baahan tahay joomatari diirka gaar ah iyo xaqiijinta sawirka.

Nidaamka Deegaanka Brand & Aasaaska Waafaqid

Had iyo jeer is waafaji qoyska mashiinka iyo qoyska quudiyaha; Adabiyeyaasha summada isdhaafka ah ayaa jira laakiin waxay xaddidi karaan xawaaraha/IO.

• ASM/ PLACEQoysaska (S, X, SX, TX, D-Taxane): Cajalad ballaaran iyo nidaamyo deegaanka quudiyaha caqli-gal ah oo leh xirmo trolley ah.

• Fuji(NXT, AIM, CP, XP): Qudiyayaasha korantada, isdhexgalka aqoonsiga xooggan; Qudiyeyaasha NXT smart ayaa u badan isku-dhafka sare.

• Panasonic(CM, NPM, AM): Quudiyo koronto oo adag iyo saadka ku salaysan gaadhiga.

• Yamaha(YS, YSM, YSF): loo yaqaanlaba-track 8 mm; Taxanaha CL/SS/ZS-xaqiiji jiilka saxda ah.

• JUKI(KE, FX, RS-1/RS-1R): quudiyeyaal caqli leh oo la wanaajinayo iyadoo la adeegsanayo nidaamyada IFS/NM.

• Hanwha-Samsung(SM, Decan): Quudiyayaal koronto oo leh dabool dhamaystiran 8-56 mm.

Liiska hubinta: moodada mashiinka → taxane quudiye → balac / pitch → xiriiriyaha / IO → qalab farsamo / tareen → Aqoonsiga software.

Xulashada Quudinta Saxda ah (Tallaabo-Tallaabo)

1. Qaybaha khariidada sidiyahachip vs. IC vs. qaab aan caadi ahayn; ballac cajalad & garoonka; dhexroor duntu (7"/13"/15").

2. Xaqiiji qoyska mashiinka: model saxda ah & sanadka; Aqoonsiga taxanaha quudiyaha.

3. Dooro wadista & sirdoonkakoronto + RFID oo loogu talagalay isku dhafka sare; pneumatic ok ee kala duwanaanshaha xawaaraha dhaxalka.

4. Bartilmaameedka loo marayo: wakhtiga jawaabta feedhaha ee madaxadaaqada soo qaado; Iska ilaali quudiyeyaasha si ka gaabiya cadence biibiile.

5. ESD & agabka: Hubi waddooyinka socodsiinta; iska ilaali xadhkaha walxaha daadinaya.

6. Adeegga: marin u helida dariiqa diirka, sprocket, ilo, kuwa aan shaqayn; qalabyada firaaqada ah oo la heli karo.

7. meertada nolosha: cusboonaysiinta qalabka firmware (quudiyayaasha caqliga leh), taageerada qalabaynta.

8. Qiimaha lahaanshahaMTBF, heerka macaanka, qiimaha kaydka, qiimaha iibka, taageerada iibiyaha.

Wixii talo ah: Xariiqyada cufan, mudnaanta siilaba-track 8 mmsi loo kordhiyo cufnaanta booska oo la yareeyo safarka madaxa.

Xawaaraha Quudinta, Waqtiga Qabashada & Qorshaynta Awoodda

1 Qaabka Faaliga Fudud

• Line garaac≈ ugu badnaan (wakhtiga wareegga madaxa meelaynta, wakhtiga adeegga quudiyaha ugu hooseeya, cidhiidhiga aragga).

• Quudiye lehindex + dejika gaabiyaan madaxadooro wareegganoqda dhalooyinka.

2 Cufnaanta Slot iyo Safarka Madaxa

• In ka badan 8 mm boosaska u dhow aagga ugu fiican ee madaxa → ka yar safarka XY → dhaqsaha badan CPH.

• Ka fogow meelayntacajalad ballaaran oo gaabis ahfeeders ee aagga dhexe haddii chips ka taliyaan.

3 Beddelka & Qalabaynta

• Gaadhi/korley wata feedhoyaal caqli badan oo horay loo raray → u dhow-eber beddelka khadka;raad-raacidlagu ilaaliyo iyada oo loo marayo RFID.

• Si aad u heshid tusaalaha/isku-dhafka sare, ku maalgeli quudiyeyaal dheeri ah si aad u ilaalisougu-20 shay BOMsi joogto ah u raran.

Xeerka - miiska suulka:

Dejinta & Habaynta Aasaaska

• Saldhigga cabbirka quudiyaha: xaqiiji isku-duwayaasha qaadista (X/Y/θ/Z) iyo garoonka; kaydinta kaydka ee xusuusta aqoonsiga.

• Habaynta dariiqa diirka: u deji xagasha diirka/xoogga alaab-qeybiyaha kasta; diiwaanka sidaline recipe.

• Taageerada jeebka: ku dar shims jeebka hoostiisa ah ee chips-yar yar (0201/01005) si aad uga fogaato soo kabsashada

• Aragti wax baro: Xaqiiji xarunta qaybta iyo dhererka; dib u baro ka dib beddelka alaab-qeybiyaha.

• Torque & xiisad: si aad uga fogaato jiid jiid-jiidista-kor-u-qaadistasaxmada dhabarka.

Cadence calibrationQuudiye cusub/la adeegay → kahor orodka 1aad; ku celi mid kasta3-6 biloodama dhacdooyinka kadib.

Hababka ugu Fiican ee Isku-buufinta & Dib-u-habaynta

• Isticmaal jiirarka toosanilaa 8 mm; toosi godadka sprocket-ka si aad uga fogaato qalad hal-ilig ah.

• Doorocajalad/clip ka go'anoo u dhigma shayga cajaladda ah (warqad vs. embossed).

• Meelo kala duwanWaddooyinka oo dhan si looga hortago saxmada isku xidhan.

• Logboos ka go'angudaha MES; Iska ilaali in aad ku kala go'do daaqada aragga haddii ay suurtogal tahay.

• Ka dib markii la jarjaray,index gaabis ×3badbaadada awgeed, ka dibna ku soo celi xawaaraha caadiga ah.

Tip cunto: Label-ka-hor-istaaganambarka qaybta gudaha + ballaca feediyahasi meesha looga saaro malo awaalka daqiiqadaha u dambeeya.

Tayada, cilladaha & Buuga Ciyaarta RCA

Calaamadaha → Sababaha suurtagalka ah → Tallaabooyin ka-hortagga

• Xubin-qaad / maya-doorasho→ Dhererka Z khaldan, jeebka aad u qoto dheer, xoogga diirka oo aad u sarreeya → dib u habeyn taageerada Z/jeebka, dheji diirka.

• Laba-doorasho→ Buuxinta jeebka, haraaga xabagta, faakuum aad u sarreeya → dariiqa jeebka oo nadiif ah, hagaaji wakhtiga faakuumka.

• Ka soo bax→ Diirka si lama filaan ah, xagal aad u kacsan → yarayso xagasha diirka/xoogga; ku dar taageerada jeebka.

• cajalad macaan→ kala saar habacsanaan, sprocket xiran, qashin

• Dabool jeexjeexyada cajaladda→ xabagta da'da, heerkulka hooseeya → gariiraha shuruuda hore; diiran ilaa heerkulka qolka; beddel goobta alaab-qeybiyaha.

• Jeexitaanka qayb→ xidhidh biibiile oo ka baxsan xarunta, dardargelinta sare → dib u-bar qaadista; profile accel siman.

• Dhaawaca ESD→ caabbinta waddo liidata → xaqiiji silsiladda ESD, ionization, dermaha, jeegaga curcurka/ dhulka.

Qiyaasaha la daawado: Sicir liidata (%), kala baxay MTBF (gariirad/kala qaybsan), quudiye MTBF (saacadood), index khalad (µm), cover-peel Force (N).

Dayactirka, Nadiifinta & Muddada Adeegga

• Maalin walba: afuufi burburka (hawada ionized), fiiri dariiqa diirka, xaqiiji xiisadda kor u kaca.

• Todobaadle: nadiif ah ilkaha sprocket-ka, hubi xidhashada guga/qalabka, hubi toosinta haadka.

• Bishii: sifaynta halkii OEM tafatirka (meesha lagu dabaqi karo), beddel kuwa aan shaqaynaynin, xaqiiji sii wadida ESD.

• Dhacdo ku salaysan: ka dib saxmada/saamaynta, u wad si buuxda oo saxid iyojeebka-dhererka tijaabada.

Qalabka dheeriga ah: set sprocket, ilo, rullaluistemadka diirka, kuwa aan shaqayn, cover, encoder (koronto), ESD pads, boolal.

Cusub vs. Qudiyayaasha Horey u Lahaanshiyaha: ROI & Xakamaynta Khatarta

• Cusub: damaanad, firmware-kii ugu dambeeyay, aqoonsi la xaqiijiyay; sare CapEx laakiin khatarta sare ee hoose.

• Lahaanshaha hore: kayd xoog leh iyo helitaan degdeg ah; waxay u baahan yihiin imtixaan la aqoonsan yahay ( saxnaanta index, diirka, ESD, xusuusta).

• Isku-dhafanWax cusub ku iibso wadooyin muhiim ah 0201/01005; u isticmaal adeegii hore loo lahaan jiray cajaladaha ballaadhan iyo IC-yada aan muhiimka ahayn.

Qaabka tijaabada oggolaanshaha:

1. Muuqaal/farsamo (qabso, biro, xiriiriye)

2. Saxnaanta tusmada @ xawaaraha la qiimeeyay

3. Kala duwanaanshaha xoogga diirka & xasilloonida

4. Jidka ESD (Ω)

5. Wareegyada akhriska/qorista xusuusta (caqli leh)

6. Tijaabi ku orod gariiradaada dhabta ah iyo nozzles-kaaga

Socodka Qudiyaha Caqliga leh (ID, WIP, Raadinta)

• Aqoonsiga quudiyaha(RFID/EEPROM) waxay P/N ku xidhaa quudiyaha; Software-ka khadka ayaa ka hortagaya rarista qayb khaldan (POKA-YOKE).

• Tirada hartaysi otomaatig ah loo xisaabiyay → qalabaynta ayaa garanaysa marka la samaynayo giraangiraha xiga.

• Dabagalka WIP: Aqoonsiga quudiyaha + reel lot → MES/ERP ee raadinta iyo difaaca RMA.

• FalanqayntaKhariidadda kulaylka macaanka ee aqoonsiga quudiyaha, hawlwadeenka, alaab-qeybiyaha gariiradda.

ESD, Badbaadada & U Hogaansanaanta

• Qalabka: balaastikada korantada/antistatic iyo biraha dahaarka leh; hubi caabbinta dusha sare.

• Dejinta: Hubi sii socoshada jir quudiyaha → mashiinka → dhulka; ionizers ee aagga diirka/doorashada.

• Badbaadada hawlwadeenada: gariirada diirka ee la ilaaliyo, baraarujinta dhibcaha, qufulka marka la adeegayo.

• Deegaanka: ilaali qoyaanka qayb ahaan tilmaamaha MSL/ESD.

Tilmaamaha Cilad-bixinta (Calamadaha → Sababta suurtogalka ah → hagaajin)

Liiska hubinta wax iibsiga iyo Su'aalaha alaab-qeybiyaha

• Saxmodel mashiinkaiyonooca software?

• Loo baahan yahaytaxane feeder(ID, xiriiriye, xarig) iyoballac/dhir?

• Nooca wadistadoorbidida (korontada/pneumatic) iyo xadka qaylada?

• Baahilaba-track 8 mmhaad?

• Saldhigga qalin-jabintaiyo qalabyada firaaqada ah oo lagu daray?

• Imtixaanka oggolaanshahaka hor inta aan la rarin? Muuqaal ama markhaati khadka?

• Waqtiga hogaamintaiyoSiyaasadda RMA?

• Wixii hore u lahaansho: Warbixinta tijaabada (index, diirka, ESD, xusuusta), darajada qurxinta, saacadaha la isticmaalo.

Qaamuuska (SMT Feeder Shuruudaha)

• Garoon: Masaafada u dhaxaysa bartamaha-ilaa-dhexe ee jeebadaha ku jira cajalad qaade.

• Laba-track 8 mm: quudiye leh laba haad oo 8 mm ah oo ku yaal hal boos si loo kordhiyo cufnaanta.

• Xoog/xagalka diirka: cabbirrada xakameynaya qaadista cajaladda daboolka.

• Quudiye caqli leh: waxay kaydisaa aqoonsiga iyo cabirrada raadraaca iyo POKA-YOKE.

• Kala-bax: ku biirista hogaamiyaha cusub ee cajalada ordaya si aad uga fogaato joojinta

• Taageerada jeebkadusha sare ee ka hortagaya dhaqdhaqaaqa qayb inta lagu jiro soo qaadashada.

• CPHqaybaha saacadiiba; cabbirka xawaaraha wax ku oolka ah ee PnP.

Gabagabada Qudiyaha Tooska ah & Talaabooyinka Xiga

Quudinta ayaa go'aamisa sida nadiifka ah ee la saadaalin karo qaybaha ay u gaadhaan sanbabada. Qaade ciyaar → quudiye → mashiinka; maalgelin ku samaynta hagaajinta iyo diirka; jaangoynta kala-baxa; oo geli cabbirada saxda ah. Si loo miisaamo kharashka wax ku oolka leh, ku lammaan feedhiyeyaasha korantada ee caqliga leh ee ku jira haad adag oo leh unug horay loo lahaan jiray oo ku yaal khadadka ballaaran/cajaladda khatarta hoose leh.

Hirgalinta guulo degdeg ah:

1. Hubi shaqooyinka haadka oo u dhaqaaq laba-jid 8 mm meel u dhow meesha macaan ee madaxa.

2. Soo bandhig jig kabid iyo duub duub MTBF.

3. Calibrate xoogga diirka midkiiba alaab-qeybiyaha oo ku xidh sidii goob xariiq.

4. Samee jadwalka dayactirka quudiyaha (maalinle/todobaadkii/bishii) oo ku xidhan OEE.

FAQ

1. Waa maxay faraqa u dhexeeya feederiyayaasha korontada iyo pneumatic?

   Quudiyeyaasha korantada waxay bixiyaan tusmayn la samayn karo, dib loo celin karo iyo hawlgal aamusnaan leh — oo ku habboon jajabyada yaryar iyo isku dhafka sare. Quudiyeyaasha pneumatic-ku waa kuwo raaga oo kharash-ku-ool ah aaladaha dhaxalka ah laakiin ma laha kontorool cad iyo xog.

2. Hal quudiye ma ku habboon karaa ballaadhka cajalado badan?

   Maya. Quudiyayaashu waa balac-gaar ah (8/12/16/24/32/44/56 mm). Noocyada qaarkood waxay taageeraan laba-track 8 mm laakiin waxaad weli u baahan tahay qalab gaar ah.

3. Ma waxaan u baahanahay quudiyeyaal caqli leh?

   Haddii aad ku ordo isku-dhafka sare ama aad u baahan tahay raad-raac, haa. Xusuusta aqoonsiga waxay ka hortagtaa rarista qayb khaldan, waxay dedejisaa xirida, waxayna taageertaa falanqaynta.

4. Immisa jeer ayay tahay in quudiyeyaasha la cabbiro?

   Cutubyo cusub/adeeg ka hor inta aan la isticmaalin marka hore, ka dibna 3-6 bilood kasta, ama saxmada/saamaynta/saamaynta cuntada ka dib isbeddelada cuntada.