ASM SIPLACE ACT tool 03068036

ASM 03068036 ACT tool (Advanced Calibration Tool) is a high-precision calibration system developed specifically for SIPLACE placement machines. It is used for comprehensive calibration and compensation of the equipment's motion system, visual system, and placement head. It is an ASM-certified core maintenance tool.

2. Core Value

Ensure that the placement machine maintains ±25μm placement accuracy for a long time

Realize fully automatic calibration process to reduce manual intervention errors

Support predictive maintenance and extend equipment life by more than 30%

II. Technical Specifications

Item Technical Parameters Technical Advantages

Calibration Type Motion/Vision/Nozzle/Temperature Compensation Full Coverage of Calibration Requirements

Accuracy Level 0.5μm laser interferometer + 2MP calibration camera 3 times more accurate than third-party tools

Compatible Devices SIPLACE X/X4S/TX/D Series Supports one-click switching of multiple models

Operation Interface 10.1-inch touch screen (IP65 protection) Anti-oil/anti-static design

Communication Interface GigE+USB3.0+WiFi 6 Data transmission rate up to 1Gbps

Power Supply Mode Lithium Battery (8 hours of battery life)/DC 24V dual mode Supports online calibration

Protection Level IP54 Adapts to workshop environment

III. Detailed Explanation of Core Functions

1. Fully automatic motion calibration

Linear axis compensation:

Laser interferometer detects X/Y/Z axis positioning errors

Automatically generates pitch compensation table (up to 1000 points)

Rotation axis calibration:

θ axis zero point correction (accuracy ±0.001°)

Dynamic radial runout detection

2. Visual system calibration

Chart

Code

Supports 5-point/9-point/25-point multi-level calibration mode

Automatically calculates radial/tangential distortion coefficients (K1/K2/K3)

3. Intelligent diagnostic function

Mechanical wear analysis: Determine the guide rail/screw status through the vibration spectrum

Temperature drift modeling: Establish temperature-precision compensation curve

Nozzle health assessment: Detect vacuum leakage/concentricity deviation

IV. Operation process

Standard calibration process (taking X-axis as an example):

Install the laser interferometer reflector (magnetic reference seat)

Run AutoTrack Automatic tracking mode

The system collects 20 sets of positioning data (full process ≤ 3 minutes)

Generate compensation files and upload to the placement machine

V. Typical application scenarios

Scenario Specific application

New machine acceptance Perform 72-hour stability test under ISO 9001 standard (CPK≥1.67)

Regular maintenance Quarterly full machine calibration (including 12 sub-tests)

Fault repair Accurately locate the wear section of XY rail (50mm interval diagnosis)

Process upgrade Supports accuracy verification before 01005 component placement

VI. Maintenance and care

1. Tool self-maintenance

Daily:

Clean the optical lens (use a special cleaning rod)

Check the reference mirror for scratches (need ≤0.1μm roughness)

Monthly:

Calibrate the laser wavelength (633nm±0.01nm)

Update firmware (through ASM Service Hub)

2. Consumables management

Consumables Replacement cycle Original model

Calibration board 2 years/500 times 03068036-CP

Laser reflector 5 years 03068036-MR

Touch screen protective film 6 months 03068036-TF

VII. Troubleshooting Guide

Fault code Phenomenon Solution

E6831 Laser signal lost 1. Check for light path obstruction

2. Clean the reflector

E6832 Camera focus failed 1. Execute autofocus procedure

2. Replace lens group

E6833 Data communication interrupted 1. Restart WiFi module

2. Use wired connection

E6834 Insufficient battery life 1. Enable DC power supply

2. Replace battery pack (48Wh)

VIII. Technology evolution

2024 upgrade plan:

Integrate AR guidance function (display calibration steps through smart glasses)

Add AI error prediction (based on historical data analysis)

Green improvement:

Solar charging module (optional)

IX. Usage suggestions

Personnel requirements:

ASM L2 certification training

Two-person operation is recommended (1 person to operate, 1 person to review)

Best practices:

Preheat the equipment for ≥30 minutes before calibration

Ambient temperature fluctuation is controlled within ±1℃/h

Spare parts strategy:

Key consumables are kept in stock at a ratio of 1:3

It is recommended to configure a spare host (for key production lines)

X. Summary and evaluation

The ACT tool realizes the digitalization, automation and intelligence of the precision management of the placement machine through the "detection-analysis-compensation" closed-loop system. Its core advantages are:

Authoritativeness of original factory data: calibration results are directly written into the core parameters of the equipment

Efficiency improvement: the fully automatic process is 5 times faster than manual calibration

Life extension value: regular use can reduce the frequency of equipment overhaul by 40%