ASM SIPLACE x2s smt kusankha ndi kuyika makina

ASM SIPLACE X2S ndi makina oyika apakati komanso othamanga kwambiri omwe adakhazikitsidwa ndi ASM Assembly Systems (omwe kale anali Siemens Electronics Assembly Division). Imakhala ndi kusinthasintha, kulondola kwambiri komanso kugwiritsa ntchito mosavuta, ndipo ndiyoyenera pamagulu ang'onoang'ono ndi apakatikati, mitundu yosiyanasiyana yamagetsi opanga zamagetsi, monga magetsi ogula, zamagetsi zamagalimoto, kuwongolera mafakitale, ndi zina zambiri.

Maonekedwe amsika:

✔ Makampani ang'onoang'ono ndi apakatikati a EMS

✔ Kupanga kosakanizika kwambiri

✔ R&D ndikupanga zoyeserera zazing'ono

II. Mafotokozedwe apakati ndi magawo aukadaulo

Kufotokozera kwa Parameters X2S

Liwiro loyika 30,000 - 60,000 CPH (malingana ndi kasinthidwe)

Kuyika kolondola ±25μm @3σ (imathandizira 01005 zigawo)

chigawo osiyanasiyana 01005 ~ 50mm × 50mm

Kuchuluka kwa chakudya Kufikira 120 (tepi 8mm)

Kukula kwa gawo lapansi 50mm × 50mm ~ 510mm × 460mm

Vision system 5MP HD kamera + kuyatsa kwamitundu yambiri

Pulogalamu yamapulogalamu SIPLACE Pro / ASM OMS

III. Ntchito zazikulu ndi mawonekedwe

1. Kuyika kwachangu komanso kolondola kwambiri

Liwiro lamalingaliro limafikira 60,000 CPH, oyenera magulu ang'onoang'ono ndi apakatikati ndikupanga bwino.

± 25μm kulondola, imathandizira zigawo zolondola monga 01005, 0201, 0.3mm phula QFN.

2. Mapangidwe amtundu

Kusintha kwa mutu umodzi / mitu yambiri, kusinthasintha kuti muthane ndi zigawo zosiyanasiyana (monga resistors, BGA, zolumikizira).

Kusintha kwa mzere wofulumira (<10 mphindi), kuchepetsa nthawi yopuma.

3. Njira yodyetsera mwanzeru

Smart Feeder: Dziwani zokha malo a lamba wazinthu kuti muchepetse kutaya zinthu.

Kudyetsa njira ziwiri (posankha): Palibe kutseka pakusintha kwazinthu, sinthani bwino.

4. Kachitidwe ka masomphenya apamwamba

5MP HD kamera + kuyatsa kwamakona angapo, kuzindikira kolondola kwa zida zowunikira komanso zakuda.

Masomphenya apaulendo: Kuwongolera mwamphamvu, kuchepetsa nthawi yowongoka.

5. Kupanga mwanzeru

Pulogalamu ya ASM OMS: Konzani njira yoyika ndikuwongolera bwino ndi 10% -20%.

Thandizo la Viwanda 4.0: Kuphatikiza ndi dongosolo la MES/ERP kuti mukwaniritse kutsatiridwa kwa data.

4. Zochitika zogwiritsira ntchito

Zamagetsi zamagetsi: ma boardard a smartphone (01005 zigawo).

Zamagetsi zamagalimoto: ECU control board (QFN, BGA).

Kuwongolera kwa mafakitale: PLC module (cholumikizira chowoneka mwapadera).

Zida zamankhwala: bolodi la sensor yolondola kwambiri.

5. Njira zosamalira

1. Kusamalira tsiku ndi tsiku

Tsiku ndi Tsiku:

Tsukani nozzle ndi mandala a kamera.

Onani ngati zosefera za vacuum zatsekedwa.

Sabata iliyonse:

Mafuta njanji X/Y axis kalozera ndi zomangira lead.

Sinthani sitepe ya feeder.

2. Kusintha kwanthawi ndi nthawi

Mwezi uliwonse:

Pangani ma calibration system calibration (pogwiritsa ntchito standard calibration board).

Yang'anani kuthamanga kwa Z-axis kwa mutu woyika.

3. Mndandanda wa zida zosinthira

Nozzle (zapadera za 01005/0402).

Jenereta ya vacuum.

Zodyetsa / lamba.

VI. Zolakwika zofala ndi malingaliro osamalira

1. Kuyika chotsitsa

Zomwe zingatheke:

Mphuno yatsekedwa/yovala → Yeretsani kapena sinthani mphuno.

Kusintha kowoneka bwino → Sinthaninso kamera.

Kuyika kwa PCB ndikolakwika → Onani PIN yothandizira.

Yankho:

Pangani Auto Calibration.

Yang'anani magawo a laibulale yagawo (makulitsidwe, kukula).

2. Kuponya kwakukulu

Zomwe zingatheke:

Vacuum yosakwanira (nozzle ndi yotsekeka/paipi yatulutsa mpweya) → Yang'anani pampu ya vacuum (muyezo>80kPa).

Cholakwika cha sitepe yodyetsa → Yambitsaninso chodyetsa.

Kuzindikira kwagawo kwalephera → Sinthani zowunikira.

Yankho:

Tsukani nozzle ndikuyang'ana mzere wa vacuum.

Konzani magawo ozindikirika (monga kuwonjezera kuwala kwapambali).

3. Alamu yamakina (zolakwika za servo/drive)

Zomwe zingatheke:

Kudzaza kwa injini → Yang'anani momwe njanji imapangidwira.

Kulephera kwa encoder → Yambitsaninso kapena sinthani mzere wa encoder.

Mphamvu yamagetsi imasinthasintha → Yang'anani magawo atatu.

Yankho:

Onani zolakwika (monga E-stop, Axis Error).

Kanikizani pamanja X/Y axis kuti muwone ngati yamamatira.

4. Wodyetsa sadyetsa

Zifukwa zomwe zingatheke:

Tepiyo imamatira → Kokani pamanja zinthu zomwe zamamatira.

Sensa ndiyonyansa → Yeretsani sensor yamagetsi.

Magetsi osalumikizana bwino → Lumikizaninso chingwe cha siginecha.

Yankho:

Onani ngati zida za feeder zikugwirizana.

Bwezerani zida zowonongeka za feeder.

VII. Chidule

ASM SIPLACE X2S ndi makina oyika okwera mtengo komanso osinthika omwe ali oyenera magulu ang'onoang'ono ndi apakatikati komanso kupanga mitundu ingapo. Kapangidwe kake, njira yodyetsera mwanzeru komanso masomphenya olondola kwambiri zimapangitsa kuti ikhale chisankho chabwino pakupanga zamagetsi.

Mfundo zazikuluzikulu zosamalira:

✔ Kusamalira pafupipafupi kumatha kuchepetsa 80% ya zolephera.

✔ Pazovuta zovuta, tikulimbikitsidwa kulumikizana ndi chithandizo chaukadaulo cha ASM.

Kuti mumve zambiri, chonde onani za SIPLACE X2S Service Manual kapena pezani chithandizo kudzera pa chida chowunikira chakutali cha ASM.