ASM DEK ya ecran ya printer 03I

DEK 03I ni igipimo ngenderwaho cyinjira-urwego rwuzuye rwimashini zicapura, zagenewe ibyiciro bito n'ibiciriritse hamwe no guteranya ibikoresho bitandukanye bya elegitoroniki. Hamwe nimikorere ihamye yo gucapa nibikorwa byiza byigiciro, ikoreshwa cyane mubikoresho bya elegitoroniki byabaguzi, ibikoresho bya elegitoroniki, amatara ya LED nizindi nzego, cyane cyane bikwiriye:

Imirongo mito n'iciriritse ya SMT imirongo itanga umusaruro

Ikigo cyerekana R&D

Ibice byinshi byihuta byo guhinduranya ibintu

II. Ibisobanuro byingenzi nibipimo bya tekiniki

Ibipimo bya tekinike DEK 03Ibisobanuro birambuye

Ahantu ho gucapa ntarengwa 584mm × 584mm

Gucapa neza ± 25μm @ 3σ

Umuvuduko wo gucapa 100-400mm / s (birashobora guhinduka)

Ibyuma bya mesh byimbaraga zo kurwanya imihindagurikire 0.1-0.3mm

Gukuramo uburebure bwa 0.4-6.0mm

Guhuza sisitemu 2MP CCD iyerekwa (harimo na laser position)

Sisitemu ya Scraper Dual scrapers ebyiri guhinduranya byikora (umuvuduko ntarengwa 15kg)

Amashanyarazi asabwa Ibyiciro bitatu AC 380V / 2.5kVA

III. Ihame ryakazi

1. Uburyo bwo gucapa

Umwanya wa PCB: vacuum adsorption + gukosora impande zombi (gukosora neza ± 0.01mm)

Guhuza amashusho: Kumenyekanisha CCD ingingo ya MARK (FOV 20mm × 20mm)

Solder paste yuzuza: scraper isunika paste kugurisha kumurongo wa 30-60 °

Igenzura ryerekana: ubushishozi uhindure umuvuduko wo gutandukana (0.1-3mm / s)

2. Ibyingenzi byingenzi

Igenzura ryimodoka: servo moteri + icyerekezo cyiza (gusubiramo umwanya uhagaze ± 5μm)

Gucunga igitutu: kugenzura-gufunga kugenzura scraper (guhinduka 50-500g / cm²)

Indishyi zubushyuhe nubushuhe: kugenzura-igihe-nyacyo cyibidukikije no guhinduranya byikora

Icya kane, ibyiza bitanu byingenzi

Imikorere ihenze cyane

Igiciro cyo kugura kiri munsi ya 20% ugereranije na moderi zisa

Gukoresha ingufu <2.5kW / h (uburyo bwo kuzigama ingufu burashobora kugabanya 30%)

Guhagarara neza

Ibice byingenzi (kuyobora screw, kuyobora gari ya moshi) koresha ikirango cya THK / NSK

MTBF> amasaha 10,000

Igikorwa cyubwenge

Igishushanyo mbonera cyo gukoraho (gishyigikira interineti y'Ubushinwa n'Icyongereza)

Imikorere yo kwibuka ya formula (irashobora kubika gahunda 100+)

Guhuza n'imihindagurikire y'ikirere

Guhindura icyitegererezo birangiye muminota 15

Shyigikira ubwoko butandukanye bwibicuruzwa nka nta-bisukuye / amazi-yoza

Gucapa neza

Nibura byacapwa 0402 pad

Solder paste umubyimba gutandukana <± 10%

V. Ibihe bisanzwe byo gusaba

Smartphone: 0.4mm ikibanza cya BGA icapiro

Imashini za elegitoroniki: ubunini bunini bwa LED

Igenzura ryinganda: isahani yumuringa mwinshi (6mm) icapiro

Ibikoresho byubuvuzi: icapiro rya micro sensor

VI. Gahunda yuzuye yo kubungabunga ubuzima

1. Ibisobanuro bya buri munsi

Ibikoresho byo gufata neza Igipimo cyibikorwa

Gusukura Scraper Buri mwanya Koresha umwenda utagira ivumbi + Isuku rya IPA

Icyuma gipima ibyuma byerekana icyuma gupima buri cyumweru (≥35N / cm²)

Kuyobora gari ya moshi buri kwezi Koresha amavuta ya SKF LGHP2

Kugenzura amashanyarazi ya Vacuum Igihembwe Ikizamini cya Vacuum (≥-80kPa)

2. Urutonde rwibanze rwibikoresho

Scraper blade (DEK yumwimerere isabwa, ubuzima bwinshuro 500.000)

Vacuum nozzle (bisanzwe / ubunini bunini)

Kamera yo kurinda kamera

Kode ya moteri ya servo

3. Imbonerahamwe ya Calibration cycle

Ibikoresho byo guhinduranya ibikoresho

Guhuza kugaragara neza ukwezi 1 Isahani isanzwe ya kalibrasi (harimo imirongo ya 0.1mm)

Scraper parallelism amezi 3 Laser interferometero

Urwego rwa platform amezi 6 Urwego rwa elegitoronike (0.01 ° ubunyangamugayo)

VII. Ubuyobozi bwimbitse bwo gusuzuma amakosa

1. Isesengura ryibiti bitari byo (gufata icapiro rya offset nkurugero)

Impamvu zishoboka:

Guhuza amashusho bidasanzwe (45%)

PCB ihagaze neza (30%)

Ibyuma bidahagije bya meshi (15%)

Abandi (10%)

Uburyo bwo gusuzuma:

Reba igipimo cyo kumenya amanota MARK (igomba kuba ≥99.5%)

Ikizamini cya vacuum adsorption imbaraga (zisanzwe ≥-65kPa)

Gupima ibyuma bya meshi (hagati hagati ≥30N / cm²)

2. Gukemura ibibazo bitanu

Ikosa 1: Impuruza ya E205 (kunanirwa kugaragara)

Gukemura intambwe:

Isuku ya CCD (koresha inkoni idasanzwe yo koza)

Hindura imbaraga z'umucyo (bisabwa 70-80%)

Kuvugurura ibipimo bya MARK (kwagura intera ishakisha 10%)

Ikosa 2: Solder paste gukurura inama

Impamvu nyamukuru:

Umuvuduko ukabije wa demoulding (uhwanye na 60%)

Abagurisha bidasanzwe paste viscosity (bingana na 30%)

Igisubizo:

Guhindura ibipimo

1. Kugabanya umuvuduko wa demoulding kuri 0.5mm / s

2. Ongera umuvuduko wa scraper (usabwe + 10%)

3. Reba kugurisha paste yo gushyushya igihe (ukeneye ≥4h)

Ikosa rya 3: Umuvuduko udasanzwe wibisakuzo

Gukemura vuba:

Reba insinga ya sensor wiring

Hindura igitutu zero point (bigomba gukorwa muburyo butapakuruwe)

Ikizamini cya moteri ya servo (isanzwe 1.5A ± 0.2)

Ikosa rya 4: Kumeneka

Ingamba zo gukumira:

Reba kashe ya nozzle buri cyumweru

Simbuza vacuum filter buri kwezi

Ikosa 5: Guhagarika sisitemu

Kuvura byihutirwa:

Wibike porogaramu iriho

Koresha ikizamini cyo kwibuka nyuma yo gutangira (itegeko: * # MEMTEST)

Kuvugurura porogaramu ya sisitemu (ukeneye kuvugana nyuma yo kugurisha)

VIII. Inzira yo kuzamura ikoranabuhanga

1. Amahitamo yo kuzamura ibyuma

Porogaramu yo kuzamura amashusho: 2MP → 5MP kamera (ubunyangamugayo bwiyongereye kuri ± 15μm)

Sisitemu yubwenge ya scraper: Ongeraho ibikorwa-byukuri byo gutanga ibitekerezo

2. Inzira yo kuzamura software

Inyandiko y'ibanze version Imiterere yambere:

Ongeraho 3D igurisha paste yo gukora

Shyigikira isesengura ryamakuru ya SPC

3. Igisubizo cyumurongo wo guhuza igisubizo

Iboneza bihujwe:

DEK 03I + SIPLACE SX2 → ikora umurongo utanga umusaruro

(UPH irashobora kugera ku manota 45.000)

IX. Inkunga yo gufata ibyemezo

1. Isesengura ry'inyungu

Umushinga DEK 03I Ibicuruzwa birushanwe Kugereranya inyungu

Igiciro kimwe cyo gucapa ¥ 0.15 ¥ 0.22 32% munsi

Guhindura umurongo umwanya 8min 15min 47% byihuse

Umusaruro wo gucapa 99.2% 98.5% 0.7% hejuru

2. Ibyifuzo byo guhitamo

Imiterere isanzwe: ibereye kubakoresha bafite ingengo yimishinga (hafi, 000 350.000)

Verisiyo yohejuru: isabwa kubakiriya ba elegitoroniki yimodoka (hafi 480,000)

X. Incamake n'ibitekerezo

DEK 03I igumana umwanya wambere wambere mumasoko yinjira-urwego binyuze muburyo bwa modular no kugenzura igitutu cyubwenge. Icapiro ryayo m 25μm hamwe na 400mm / s yihuta yo gucapa neza iringaniza neza nubuziranenge. Hamwe nogutangiza igisekuru gishya cya DEK Photon platform, abakoresha 03I barashobora kuzamura bidasubirwaho ibisubizo byubwenge byubwenge.