ASM DEK chosindikizira chophimba 03I

DEK 03I ndi chida chofananira ndi makina osindikizira odziwikiratu, opangidwira magulu ang'onoang'ono ndi apakatikati komanso makina apamwamba kwambiri amagetsi. Ndi ntchito yosindikiza yokhazikika komanso mtengo wabwino kwambiri, imagwiritsidwa ntchito kwambiri pamagetsi ogula, zamagetsi zamagalimoto, kuyatsa kwa LED ndi madera ena, makamaka oyenera:

Mizere yaying'ono ndi yaying'ono yopanga ma SMT

R&D proofing center

Mipikisano zosiyanasiyana mofulumira kusintha zochitika

II. Mafotokozedwe apakati ndi magawo aukadaulo

Zizindikiro zaukadaulo DEK 03I mwatsatanetsatane magawo

Malo osindikizira kwambiri 584mm×584mm

Kusindikiza kolondola ±25μm @3σ

Liwiro losindikiza 100-400mm/s (losinthika)

Chitsulo mauna makulidwe anatengera 0.1-0.3mm

Makulidwe a gawo lapansi 0.4-6.0mm

Njira yolumikizirana 2MP CCD masomphenya (kuphatikiza ma laser positioning)

Scraper system Dual scrapers automatic switching (kuthamanga kwambiri 15kg)

Zofunikira zamagetsi Gawo lachitatu AC 380V/2.5kVA

III. Core ntchito mfundo

1. Ntchito yosindikiza

Kuyika kwa PCB: vacuum adsorption + kuyika kwachitsulo m'mphepete (kulondola kwa malo ± 0.01mm)

Kuyanjanitsa kowoneka: Chizindikiritso cha CCD chozindikira MARK (FOV 20mm×20mm)

Kudzaza phala la solder: scraper amakankhira phala pakona ya 30-60 °

Demolding ulamuliro: mwanzeru kusintha kulekana liwiro (0.1-3mm/s)

2. Magawo ofunikira

Kuwongolera koyenda: servo motor + zowongolera zotsogola zolondola (kubwereza kulondola kwa ± 5μm)

Kuwongolera kupsinjika: kuwongolera kotsekeka kwa scraper pressure (yosinthika 50-500g/cm²)

Kulipiridwa kwa kutentha ndi chinyezi: kuyang'anira nthawi yeniyeni ya zochitika zachilengedwe ndi kusintha kwachangu

Chachinayi, zabwino zisanu zazikulu

Kuchita kwamtengo wapamwamba

Mtengo wogula ndi 20% wotsika kuposa mitundu yofananira

Kugwiritsa ntchito mphamvu <2.5kW/h (njira yopulumutsa mphamvu ingachepetse 30%)

Kukhazikika kwabwino kwambiri

Zida zazikulu (zowongolera, njanji yowongolera) zimagwiritsa ntchito mtundu wa THK/NSK

MTBF>maola 10,000

Kuchita mwanzeru

Chojambula chojambula chojambula (chimathandizira mawonekedwe achi China ndi Chingerezi)

Ntchito yokumbukira fomula (imatha kusunga mapulogalamu 100+)

Kusintha kosinthika

Kutembenuka kwachitsanzo kumalizidwa mu mphindi 15

Imathandizira mitundu yosiyanasiyana ya ma solder phala monga osayera / ochapira madzi

Kusindikiza kolondola

Zochepa zosindikizidwa 0402 pad

Solder phala makulidwe kupatuka <± 10%

V. Zochitika zofananira ndikugwiritsa ntchito

Smartphone: 0.4mm phula BGA yosindikiza

Zamagetsi zamagalimoto: bolodi lalikulu loyendetsa la LED

Kuwongolera mafakitale: mbale yamkuwa wandiweyani (6mm) yosindikiza

Zida zamankhwala: kusindikiza kwa bolodi yaying'ono

VI. Dongosolo lokonzekera moyo wonse

1. Kukonzekera kwatsiku ndi tsiku

Kukonza zinthu Cycle Operation muyezo

Kutsuka scraper Kusintha kulikonse Gwiritsani ntchito nsalu yopanda fumbi + IPA kuyeretsa

Kuzindikira kugwedezeka kwazitsulo zachitsulo Sabata Lililonse Muyezo wa mita yolimba (≥35N/cm²)

Guide njanji kondomu Monthly Ikani SKF LGHP2 mafuta

Kuyang'ana kwa jenereta ya Vacuum Mayeso a Quarterly Vacuum (≥-80kPa)

2. Mndandanda wa zida zosinthira

Tsamba la Scraper (DEK yoyambirira idalimbikitsidwa, moyo wanthawi pafupifupi 500,000)

Vacuum nozzle (muyezo / kukula kwakukulu)

Kamera yoteteza lens ya CCD

Servo motor encoder

3. Gome lozungulira la calibration

Chida cha Calibration Cycle Tool

Kulondola kowoneka bwino kwa mwezi umodzi mbale yoyezera yokhazikika (kuphatikiza mizere ya 0.1mm)

Scraper parallelism miyezi 3 Laser interferometer

Miyezi ya nsanja miyezi 6 Mulingo wamagetsi (0.01° kulondola)

VII. Mlozera wozama wozindikira zolakwika

1. Kusanthula mtengo wa zolakwika (kutengera printing offset monga chitsanzo)

Zomwe zingatheke:

Kusakwanira kwa mawonekedwe (45%)

PCB malo looseness (30%)

Kusakwanira kwazitsulo zachitsulo (15%)

Ena (10%)

Njira yowunika:

Yang'anani mulingo wozindikira mfundo za MARK (zikuyenera kukhala ≥99.5%)

Yesani vacuum adsorption mphamvu (muyezo ≥-65kPa)

Yezerani kulimba kwa zitsulo zachitsulo (pakati ≥30N/cm²)

2. Kusamalira zolakwika zisanu

Cholakwika 1: Alamu ya E205 (kulephera kwa mawonekedwe)

Njira zoyendetsera:

Yeretsani magalasi a CCD (gwiritsani ntchito ndodo yapadera yoyeretsera)

Sinthani mphamvu ya gwero la kuwala (omwe akulimbikitsidwa 70-80%)

Sinthani magawo a MARK point (onjezani kuchuluka kwakusaka ndi 10%)

Cholakwa 2: Solder phala kukoka nsonga

Choyambitsa:

Kuthamanga kwambiri kwadongosolo (kuwerengera 60%)

Kukhuthala kwa solder phala (kuwerengera 30%)

Yankho:

Kusintha kwa parameter

1. Chepetsani kuthamanga kwa 0.5mm / s

2. Wonjezerani kuthamanga kwa scraper (ndikulimbikitsidwa + 10%)

3. Yang'anani nthawi yotenthetsera phala ya solder (ikufunika ≥4h)

Cholakwa 3: Kuthamanga kwapang'onopang'ono kwachilendo

Kuthetsa mwachangu:

Yang'anani mawaya a sensor ya pressure

Sinthani kukakamiza zero point (iyenera kuchitidwa osatsitsa)

Yesani servo motor yamakono (muyezo 1.5A±0.2)

Cholakwika 4: Kutayikira kwa vacuum

Njira zopewera:

Chongani nozzle chisindikizo mlungu uliwonse

Bwezerani zosefera za vacuum pamwezi

Cholakwika 5: Kuzizira kwadongosolo

Chithandizo chadzidzidzi:

Sungani pulogalamu yamakono

Yesani kuyesa kukumbukira mukayambiranso (lamulo: *#MEMTEST)

Sinthani firmware yamakina (muyenera kulumikizana pambuyo pakugulitsa)

VIII. Njira yowonjezera teknoloji

1. Zosintha za Hardware

Phukusi lokwezera lowoneka: 2MP → 5MP kamera (kulondola kwawonjezeka kufika ± 15μm)

Dongosolo la Intelligent scraper: Onjezani ntchito yoyankha nthawi yeniyeni

2. Njira yokwezera mapulogalamu

Mtundu woyambira → Mtundu wapamwamba:

Onjezani 3D solder phala kuzindikira ntchito

Thandizani kusanthula kwa data ya SPC

3. Njira yothetsera kugwirizanitsa mzere

Kukonzekera kolumikizidwa:

DEK 03I + SIPLACE SX2 → pangani chingwe chophatikizika chopanga

(UPH ikhoza kufika 45,000 points)

IX. Thandizo pa chisankho cha kugula

1. Kusanthula mtengo-phindu

Project DEK 03I Competitive product A Advantage kuyerekeza

Mtengo wosindikiza umodzi ¥0.15 ¥0.22 32% kutsika

Mzere kusintha nthawi 8min 15min 47% mofulumira

Kusindikiza zokolola 99.2% 98.5% 0.7% apamwamba

2. Malingaliro osankha

Mtundu wokhazikika: woyenera kwa ogwiritsa ntchito omwe ali ndi bajeti yochepa (pafupifupi ¥350,000)

Mtundu wapamwamba kwambiri: wovomerezeka kwa makasitomala amagetsi apagalimoto (pafupifupi ¥480,000)

X. Mwachidule ndi momwe amawonera

DEK 03I imasunga malo ake otsogola pamsika wolowera-level kudzera mu kapangidwe kake komanso kuwongolera kuthamanga kwanzeru. Kusindikiza kwake kwa ± 25μm ndi kusindikiza kothamanga kwa 400mm / s kumayenderana bwino bwino komanso bwino. Ndi kukhazikitsidwa kwa nsanja yatsopano ya Photon ya DEK, ogwiritsa ntchito a 03I atha kukweza mosavutikira kukhala mayankho anzeru osindikiza.