hitamo imashini

Imashini itoranya nu mwanya ni sisitemu ya robo yimashini igenewe umuvuduko mwinshi, ibice byuzuye muburyo bwo gukora. Nibikoresho byibanze mumirongo yububiko bwa Surface Mount Technology (SMT), ikoreshwa cyane mubikoresho bya elegitoroniki, ibinyabiziga, ninganda zubuvuzi kugirango ikusanyirize hamwe ibintu nka résistoriste, capacator, hamwe na IC chip kuri PCBs (Bicapuwe byumuzunguruko).

Tora hanyuma ushire imashini uko ikora

  1. Kugaburira Ibigize

  • Gutanga ibikoresho :Ibigize byuzuye mubigaburira (kaseti, tray, cyangwa tube).

  • Indangamuntu :Sisitemu yo kuboneza sisitemu isuzuma kandi ikagenzura icyerekezo hamwe nubuziranenge.

  • Tora & Umwanya

    • Pickup :Ukuboko kwinshi-robotic ukuboko hamwe na vacuum nozzles itora ibice mubigaburira.

    • kalibrasi :Igihe nyacyo cyo gukosora gihindura umurongo wo gushyira (Ukuri gushika kuri 0.01mm).

  • Gushyira hamwe no kugurisha

    • Kuzamuka :Ibigize bishyirwa mbere yo kugurisha PCB.

    • Gukiza :PCB yimukira mu ziko ryerekana kugurisha burundu.


    pick and place machine

    Top 10 nziza ya PCB Gutoranya no Gushyira Imashini kwisi

    Uhereye ku muvuduko wihuse ukageza ku kwizerwa ntagereranywa, uru rutonde rwatondekanye rushyira ku rutonde 10 rwiza rwa PCB no gushyira imashini ku isi yose, rushingiye ku guhanga udushya, gusuzuma abakoresha, no kwemeza inganda. Waba urimo guteranya ibikoresho bya elegitoroniki byabaguzi cyangwa ibice bigenzura ibinyabiziga bikomeye, sisitemu zohejuru zitanga uburyo bwo gushyira hasi kugeza kuri ± 5µm kandi umuvuduko urenga 100.000 CPH, ukemeza amakosa yakozwe cyane kandi ROI ikabije.

    Nigute ushobora guhitamo imashini nziza yo gutoranya no gushyira imashini?

    1. Ingengo yimari nisesengura ryibiciro

    • Kwinjira-Urwego (Munsi ya $ 20.000)

      • Koresha Urubanza: Prototyping, umusaruro muke (<5.000 ikibaho / ukwezi).

      • Icyitegererezo gisabwa: Neoden 4 (ishyigikira ibice 0402, 8,000 CPH).

      • Ikiguzi cyihishe: Guhindura intoki kenshi; amafaranga yo kubungabunga ~ 15% ya nyirubwite yose.

    • Hagati-Kuri-Urwego Rukuru (50.000–200.000)

      • Koresha Urubanza: Hagati / nini-nini nini (50.000+ ikibaho / ukwezi), ibice bigoye (QFN, BGA).

      • Icyitegererezo gisabwa: Yamaha YSM20R (25.000 CPH, ± 25µm neza).

      • Impanuro ya ROI: Breakeven mumyaka 1-2 yo gusohora buri kwezi> imbaho ​​100.000.

    2. Igipimo cy'umusaruro no guhuza imikorere

    Ibikenewe mu musaruroGusabwa IbonezaIbisabwa by'ingenzi
    Gitoya / Hagati Hagati (Flexible)Sisitemu y'amashanyarazi menshiUmuvuduko: 10,000–30.000 CPH, guhinduka vuba (<15 min)
    Umubumbe mwinshi (24/7 Gukora)Pneumatike yihuta cyaneUmuvuduko: 80.000+ CPH, kugaburira imodoka (> ibibanza 100)

    3. Ibigize ibintu bigoye kandi bihuza

    • Ibice bito (01005, 0201): Menya neza ko ≤ ± 15µm byukuri hamwe na sisitemu yo kureba 5MP +.

    • Ibigize bidasanzwe (umuhuza, heatsinks): Hitamo amajwi manini (Φ10mm) hamwe nibikoresho byabigenewe (urugero, JUKI RS-1R).

    • Ibice Byinshi-Ubushyuhe (Imodoka): Kugenzura guhuza na ceramic nozzles na anti-therm-drift algorithms.

    4. Gushyira imbere Ibisobanuro bya tekiniki

    1. Umuvuduko (CPH): Hitamo ukurikije ibikenewe gusohoka; umuvuduko nyawo ≈ 70% byagaciro kagereranijwe (kubera kalibrasi / kugaburira).

    2. Ukuri (µm): ± 25µm kubikoresho bya elegitoroniki; ± 5µm kubuvuzi / igisirikare.

    3. Sisitemu yo kugaburira: 8mm - 88mm ihuza kaseti; tray / ibiryo bya vibratory kubice bidasanzwe.

    4. Software Ecosystem: Offline programming (CAD itumiza), guhuza MES / ERP.

    Kuri Na:

    Na Kuri Akamenyetso Kuri i Ibikurikira > urwego

    A

    Inyuma Kuri Kuri Kunozwa Imirimo na Aderesi: Icyo ari cyo cyose Gicurasi.

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    Gukurikira

    Na: RW Kuri i Ibya vuba, na Imirimo Kuri i Ibikurikira > urwego.

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