smt imashini itera

Imashini irwanya kuvanga ibikoresho bya SMT byikora ni ibikoresho byubwenge bikoreshwa mumirongo itanga umusaruro wa SMT. Ikoreshwa cyane cyane muburyo bwo kwakira ibintu byikora, kubuza kuvanga ibikoresho, no kwemeza ko umusaruro ukomeza kandi neza. Igikoresho gihuza ibikoresho byikora byakira tekinoroji hamwe na sisitemu yo kurwanya-kuvanga, kandi ikoreshwa cyane mubice byo guteranya neza PCB nka elegitoroniki y'abaguzi, ibikoresho bya elegitoroniki, n'ibikoresho by'ubuvuzi.

2. Imikorere yibanze

(1) Igikorwa cyo kwakira ibikoresho byikora

Guhindura ibintu bidahagarara: Kumenya mu buryo bwikora ibikoresho no kwakira ibikoresho mbere yuko kaseti ikoreshwa kugirango wirinde guhagarika umurongo.

Ibikoresho byakira neza: Kwemeza servo moteri + guhuza optique kugirango urebe ko kaseti yakira neza (muri ± 0.1mm).

Uburyo bwinshi bwo kwakira ibikoresho: Shigikira guhuza kaseti, gusudira gukanda, gusudira ultrasonic, nibindi.

(2) Igikorwa cyo kurwanya kuvanga

Gusikana Barcode / RFID: Soma mu buryo bwikora kode ya barcode cyangwa RFID kumurongo wibikoresho kugirango ugenzure amakuru yibintu (nka kode ya PN, icyiciro, ibisobanuro).

Kugereranya Ububikoshingiro: Huza na sisitemu ya MES / ERP kugirango umenye neza ko kaseti nshya yibikoresho bihuye nibikorwa BOM iriho ubu.

Impuruza idasanzwe: Niba ibikoresho bidahuye, imashini izahita ihagarara kandi isabe uyikoresha kwirinda ibyago byibikoresho bibi.

(3) Igikorwa cyo gucunga ubwenge

Gukurikirana amakuru: Andika igihe cyo kwakira ibikoresho, abakoresha, ibyiciro nibindi bisobanuro kugirango ushyigikire umusaruro.

Gukurikirana kure: Shyigikira imiyoboro ya IoT no kohereza ibikoresho muri sisitemu ya MES mugihe nyacyo.

Kuburira mu buryo bwikora: Kurura impuruza mugihe umukandara wibikoresho ugiye kurangira, guhuza ibintu ntibisanzwe, cyangwa ibikoresho bidahuye.

3. Ibikoresho bigize ibikoresho

Module Imikorere ibisobanuro

Uburyo bwo gukwirakwiza umukandara wibikoresho bikurura neza umukandara mushya kandi ushaje kugirango ugabure neza

Sisitemu yo kumenya neza itandukanya intera nubugari bwumukandara wibikoresho kandi ikamenya ubuziranenge bwibintu

Barcode / RFID yogusuzuma umutwe Soma amakuru yibikoresho no kugenzura ibikoresho bitari byo

Igice cyo guhuza ibikoresho Koresha kaseti / gukanda bishyushye / ultrasonic uburyo bwo guhuza ibikoresho

Igikoresho cyo kugarura imyanda gihita gikuramo kandi kigarura firime ikingira umukandara

Sisitemu yo kugenzura inganda PLC / Igenzura imikorere yibikoresho kandi ihuza na sisitemu ya MES

Imigaragarire ya HMI-imashini Yerekana ibikoresho byakiriye imiterere namakuru yo gutabaza, kandi ashyigikira igenamiterere

4. Akazi

Kumenyekanisha umukandara wibikoresho: sensor ikurikirana umubare usigaye wumukandara wibikoresho kandi ikurura ibimenyetso byakira.

Gutegura kaseti nshya yibikoresho: Ibikoresho bihita bigaburira mumashanyarazi mashya kandi bigasuzuma barcode / RFID kugirango igenzure amakuru yibintu.

Kugenzura ibintu bibi-kugenzura: Gereranya amakuru ya MES, wemeze ko ibikoresho ari ukuri hanyuma winjire muburyo bwo guhuza ibikoresho.

Guhuza neza:

Kata kaseti y'ibikoresho bishaje hanyuma ubihuze na kaseti nshya

Kwihuza / gukanda

Igenzura ryiza kugirango umenye neza isano

Gusana imyanda: Mu buryo bwikora gukuramo kaseti kugirango wirinde kubangamira nozzle yimashini ishyira.

Umusaruro uhoraho: Guhuza nta nkomyi, nta gutabara intoki bisabwa murwego rwose.

5. Ibyiza bya tekiniki

Ibisobanuro byiza

100% gukumira amakosa: barcode / RFID + MES kugenzura kabiri, gukuraho amakosa yabantu

Umusaruro mwinshi: nta mpamvu yo guhagarika impinduka zifatika, kugabanya igihe no kunoza ibikoresho muri rusange (OEE)

Gutondeka neza-neza: ± 0.1mm gutondeka neza, kwemeza neza ibice bito nka 0201 na 0402

Ubuyobozi bwubwenge: shyigikira dock ya MES / ERP kugirango ugere kumakuru yamakuru yakozwe

Guhuza gukomeye: guhuza imirongo yubugari butandukanye nka 8mm, 12mm, na 16mm

6. Gusaba ibintu

Ibikoresho bya elegitoroniki byabaguzi: umusaruro mwinshi wa terefone zigendanwa, tableti, ibikoresho byambara byoroshye, nibindi.

Imashini zikoresha ibikoresho bya elegitoronike: inteko-yimodoka-inteko ya PCB, hamwe nibisabwa cyane cyane kubintu bifatika

Ibikoresho byubuvuzi: gukora ibikoresho bya elegitoroniki byuzuye kandi bisabwa cyane

Inganda za gisirikare / icyogajuru: kugenzura neza ibyiciro kugirango wirinde ibyago byibikoresho bivanze

7. Ibirango nyamukuru byisoko

Ibiranga ibiranga

ASM Ibisobanuro byuzuye, ishyigikira guhuza uruganda rwubwenge

Panasonic Ihamye kandi yizewe, ibereye ibikoresho bya elegitoroniki

JUKI Igiciro cyinshi, gikwiranye ninganda nto n'iziciriritse

YAMAHA Ihinduka rikomeye, ishyigikira umurongo wihuse

Ibikoresho byo murugo (nka Jintuo, GKG) Igiciro gito, serivisi nziza zaho

8. Iterambere ry'ejo hazaza

Imashini ya AI + iyerekwa: Gutahura mu buryo bwikora inenge yibintu no gutezimbere ubuziranenge.

Interineti yibintu (IoT) kwishyira hamwe: Gukurikirana-igihe nyacyo cyibikoresho no gufata neza.

Igishushanyo cyoroshye: Hindura ibikenewe byumurongo wihuse uhindure uduce duto nubwoko bwinshi.

Gukora icyatsi: Kugabanya ikoreshwa rya kaseti / imyanda no guteza imbere ibidukikije.

9. Incamake

SMT yikora yibikoresho byerekana imashini yakira ni ibikoresho byuzuye kandi byubwenge buke ibikoresho bya SMT. Binyuze mubintu byikora byakira + kugenzura-kugenzura amakosa, bitezimbere cyane umusaruro kandi bigabanya ibyago byamakosa yabantu. Mugihe inganda za elegitoronike zitera imbere zigana ubwenge kandi zitagira abapilote, ibi bikoresho bizahinduka igice cyingenzi cyimirongo itanga umusaruro wa SMT, ifasha ibigo kugera kumusaruro wa zeru (Zero Defect).