smt umatshini wokudibanisa ozenzekelayo

I-anti-mixing SMT i-automatic material receiveing machine sisixhobo esinengqiqo esisetyenziswe kwimigca yokuvelisa i-SMT patch. Isetyenziselwa ikakhulu ukufumana izinto ezizenzekelayo, ukuthintela ukuxubana kwezinto, kunye nokuqinisekisa ukuqhubeka kwemveliso kunye nokuchaneka kwezinto. Isixhobo sidibanisa izinto ezizenzekelayo zokufumana iteknoloji kunye nenkqubo yokulawula ukuxuba, kwaye isetyenziswa ngokubanzi kwiindawo zokudityaniswa kwe-PCB ezichanekileyo ezifana ne-electronics yabathengi, i-automotive electronics, kunye nezixhobo zonyango.

2. Imisebenzi engundoqo

(1) Umsebenzi wokufumana izinto ezizenzekelayo

Ukutshintsha kwezinto ezingayekiyo: Zibonele ngokuzenzekelayo izinto kwaye ufumane izinto ngaphambi kokuba itheyiphu yezinto eziphathekayo isetyenziswe ukuphepha ukuphazamiseka komgca wokuvelisa.

Ukufumana izinto ezichanekileyo eziphezulu: Yamkela i-servo motor + ukulungelelaniswa kwe-optical ukuqinisekisa ukuba itheyiphu yezinto eziphathekayo ifumana ukuchaneka (ngaphakathi kwe-± 0.1mm).

Iindlela ezininzi zokufumana izinto: Inkxaso ye-tape bonding, i-hot press welding, i-ultrasonic welding, njl.

(2) Umsebenzi wokuchasana nokuxuba

Ukuskena kweBarcode/RFID: Funda ngokuzenzekelayo ibhakhowudi okanye ithegi yeRFID kwitreyi yezinto ukuze uqinisekise ulwazi lwezinto eziphathekayo (njengekhowudi ye-PN, ibhetshi, ukucaciswa).

Ukuthelekiswa kwedatha: Xhuma kwi-MES / ERP inkqubo yokuqinisekisa ukuba i-tape yezinto ezintsha ihambelana ne-BOM yokuvelisa yangoku.

I-alamu engaqhelekanga: Ukuba izixhobo azihambelani, umatshini uya kumisa ngokukhawuleza kwaye uqhube umqhubi ukuba aphephe umngcipheko wezinto ezingalunganga.

(3) Umsebenzi wolawulo olukrelekrele

Ukulandelwa kwedatha: Rekhoda ixesha lokufumana izixhobo, abaqhubi, iibhetshi zezinto kunye nolunye ulwazi ukuxhasa ukulandelwa kwemveliso.

Ukubeka iliso kude: Inkxaso yenethiwekhi ye-IoT kwaye ulayishe imeko yezixhobo kwinkqubo ye-MES ngexesha langempela.

Isilumkiso esizenzekelayo: Qalisa i-alam xa ibhanti lemathiriyeli liza kuphelelwa, uqhagamshelwano lwemathiriyeli lungaqhelekanga, okanye izixhobo zingahambelani.

3. Ukwakhiwa kwezixhobo

Inkcazo yoMsebenzi wemodyuli

Isixhobo sokuhambisa ibhanti ngokuchanekileyo sitsala amabhanti ezinto ezintsha kunye namadala ukuqinisekisa ukutya okugudileyo.

Inkqubo yokukhangela i-Optical ichonga isithuba kunye nobubanzi bebhanti yezinto kwaye ichonge umgangatho wodibaniso lwemathiriyeli.

Ibhakhowudi/i-RFID yokuskena intloko Ifunda ulwazi lwemathiriyeli kwaye ijonga izinto ezingalunganga

Iyunithi yoqhagamshelo lwezinto Isebenzisa iteyiphu/ucinezelo olushushu/indlela ye-ultrasonic ukudibanisa imathiriyeli

Isixhobo sokubuyisela inkunkuma Ixobula ngokuzenzekelayo kwaye ibuyise ifilim ekhuselayo yebhanti

I-PLC/inkqubo yolawulo lwamashishini Ilawula ukusebenza kwezixhobo kwaye iqhagamshele kwinkqubo ye-MES

Ujongano lomatshini wobuntu we-HMI Ubonisa imeko yokufumana imeko kunye nolwazi lwe-alamu, kwaye ixhasa ukusetwa kweparameter

4. Ukuhamba komsebenzi

Ukufunyanwa kwebhanti yezinto eziphathekayo: Inzwa ibeka iliso inani langoku eliseleyo lebhanti yezinto kwaye ibangele umqondiso wokufumana.

Ukulungiswa kweteyiphu entsha yezinto: Isixhobo sondla ngokuzenzekelayo kwiitreyi zezinto ezintsha kunye nokuskena iibhakhowudi / RFID ukuqinisekisa ulwazi lwezinto eziphathekayo.

Ukuqinisekiswa kwezinto ezichasene nokungalunganga: Thelekisa idatha ye-MES, qinisekisa ukuba izinto eziphathekayo zichanekile kwaye ufake inkqubo yokudibanisa izinto.

Uqhagamshelo oluchanekileyo:

Sika iteyiphu yezinto ezindala kwaye uyilungelelanise netheyiphu entsha yezinto

Uqhagamshelo/ucinezelo olushushu

Ukuhlolwa kwe-Optical ukuqinisekisa ukuchaneka koqhagamshelwano

Ukubuyiswa kwenkunkuma: Khulula ngokuzenzekelayo iteyiphu yenkunkuma ukunqanda ukuphazamisana nombhobho womatshini wokubeka.

Imveliso eqhubekayo: Uxhulumaniso olungenamthungo, akukho ngenelelo lwezandla olufunekayo kuyo yonke le nkqubo.

5. Iinzuzo zobugcisa

Inkcazo eluncedo

I-100% yokuthintela impazamo: ibhakhowudi / RFID + MES ukuqinisekiswa kabini, ukuphelisa iimpazamo zabantu

Ukusebenza kwemveliso ephezulu: akukho mfuneko yokuyeka ukutshintsha kwezinto, ukunciphisa ixesha lokunciphisa kunye nokuphucula ukusebenza kakuhle kwezixhobo (OEE)

Ukuchaneka okuchanekileyo okuphezulu: ± 0.1mm ukuchaneka kwe-splicing, ukuqinisekisa ukuzinza kwezinto ezincinci ezifana ne-0201 kunye ne-0402

Ulawulo olukrelekrele: xhasa i-MES/ERP docking ukuphumeza ukulandeleka kwedatha yemveliso

Ukuhambelana okuqinileyo: ukuqhelana nemicu yobubanzi obahlukeneyo njenge-8mm, 12mm, kunye ne-16mm

6. Iimeko zesicelo

Izixhobo zombane zabathengi: imveliso eninzi yeefowuni eziphathwayo, iitafile, izixhobo ezinxitywayo ezikrelekrele, njl.

Iimoto zombane: Indibano yePCB yodidi lwemoto, eneemfuno eziphezulu kakhulu zokuchaneka kwezinto

Izixhobo zonyango: ukuveliswa kwezinto ezichanekileyo ze-elektroniki ezineemfuno ezithembeke kakhulu

Ishishini lomkhosi / i-aerospace: lawula ngokungqongqo iibhetshi zemathiriyeli ukuphepha umngcipheko wezinto ezixubeneyo

7. Iimpawu eziphambili kwiimarike

Iimpawu zeBrand

Ukuchaneka okuphezulu kwe-ASM, ixhasa ukudityaniswa komzi-mveliso ohlakaniphile

I-Panasonic eZinzile kwaye inokwethenjelwa, ifanelekile kwi-automotive electronics

I-JUKI Ixabiso eliphezulu, lilungele amashishini amancinci naphakathi

I-YAMAHA Ukuguquguquka okunamandla, isekela utshintsho lomgca okhawulezayo

Izixhobo zasekhaya (ezifana neJintuo, GKG) Iindleko eziphantsi, inkonzo efanelekileyo yendawo

8. Iindlela zophuhliso lwexesha elizayo

Umbono womatshini we-AI +: Ukuchongwa ngokuzenzekelayo kweziphene zezinto kunye nokwenza ngcono umgangatho wokudibanisa.

Ukudityaniswa kwe-Intanethi yeZinto (IoT): Ukujongwa kwangexesha lokwenyani kwimeko yesixhobo kunye nokugcinwa kwangaphambili.

Uyilo oluguquguqukayo ngakumbi: Ukulungelelanisa kwiimfuno zokutshintsha komgca okhawulezayo weebhetshi ezincinci kunye neentlobo ezininzi.

Imveliso eluhlaza: Ukunciphisa ukusetyenziswa kweteyiphu / inkunkuma kunye nokuphucula ukukhuselwa kwendalo.

9. Isishwankathelo

I-SMT i-automatic error-proofing material receiveing machine sisixhobo esincedisayo se-SMT esichaneke kakhulu kwaye sikrelekrele kakhulu. Ngokufumana izinto ezizenzekelayo ezifumana + ukuqinisekiswa kobungqina bempazamo, kuphucula kakhulu ukusebenza kwemveliso kunye nokunciphisa umngcipheko wempazamo yomntu. Njengoko imveliso ye-elektroniki iphuhlisa ukuya kubukrelekrele kwaye ingenamntu, esi sixhobo siya kuba licandelo eliphambili lemigca yemveliso ye-SMT, ukunceda iinkampani ukuba zifezekise imveliso ye-zero yesiphene (i-Zero Defect).