smt automatic splicing makina

Makina othana ndi kusakaniza a SMT olandira zinthu zodziwikiratu ndi chida chanzeru chomwe chimagwiritsidwa ntchito mumizere yopangira zigamba za SMT. Amagwiritsidwa ntchito kwambiri polandira zinthu zodziwikiratu, kupewa kusakanikirana kwa zinthu, ndikuwonetsetsa kuti kupitilizabe kupanga komanso kulondola kwazinthu. Chipangizochi chimaphatikiza ukadaulo wolandila zodziwikiratu komanso njira yothanirana ndi kusakanikirana, ndipo imagwiritsidwa ntchito kwambiri m'magawo osonkhanitsira olondola kwambiri a PCB monga zamagetsi ogula, zamagetsi zamagalimoto, ndi zida zamankhwala.

2. Ntchito zazikulu

(1) Ntchito yolandila zinthu zokha

Kusintha kwazinthu kosayima: Zindikirani zinthu zokha ndikulandila zida tepi yazinthu isanagwiritsidwe ntchito kuti mupewe kusokonezeka kwa mzere wopanga.

Kulandila kwazinthu zolondola kwambiri: Adopt servo motor + mayanidwe owoneka bwino kuti muwonetsetse kuti tepiyo ikulandila zolondola (mkati mwa ± 0.1mm).

Njira zingapo zolandirira zinthu: Kuthandizira kulumikiza tepi, kuwotcherera atolankhani otentha, kuwotcherera akupanga, ndi zina zambiri.

(2) Anti-kusakaniza ntchito

Kusanthula kwa Barcode/RFID: werengani basi barcode kapena RFID tag pa tray kuti mutsimikizire zambiri zakuthupi (monga PN code, batch, specifications).

Kuyerekeza kwa database: Lumikizani ku dongosolo la MES/ERP kuti muwonetsetse kuti tepi yatsopanoyo ikugwirizana ndi BOM yomwe ikupanga.

Alamu yachilendo: Ngati zida sizikugwirizana, makinawo amaima nthawi yomweyo ndikupangitsa wogwiritsa ntchito kupewa ngozi ya zinthu zolakwika.

(3) Ntchito yoyang'anira mwanzeru

Kutsatiridwa kwa data: Jambulani nthawi yolandirira zida, ogwiritsa ntchito, magulu azinthu ndi zidziwitso zina kuti zithandizire kutsatiridwa.

Kuwunika kwakutali: Thandizani maukonde a IoT ndikuyika zida padongosolo la MES munthawi yeniyeni.

Chenjezo lodzidzimutsa: Limbitsani alamu pamene lamba watsala pang'ono kutha, kulumikiza kwa zinthuzo kuli kwachilendo, kapena zipangizo sizikugwirizana.

3. Kapangidwe ka zida

Kufotokozera kwa Module Function

Makina otumizira lamba amakoka bwino malamba atsopano ndi akale kuti azidyetsa bwino.

Optical Detective System Imazindikiritsa malo ndi m'lifupi mwa lamba wazinthu ndikuzindikira mtundu wa kulumikizana kwa zinthu.

Barcode/RFID sikani mutu Amawerenga zambiri zakuthupi ndikuwunika zinthu zolakwika

Chigawo cholumikizira Zinthu Chimagwiritsa ntchito tepi / kutentha kukanikiza / njira yakupanga kulumikiza zida

Chida chobwezeretsa zinyalala chimangochotsa ndikubwezeretsanso filimu yoteteza lamba

PLC/industrial control system Imayang'anira magwiridwe antchito a zida ndikulumikizana ndi dongosolo la MES

Mawonekedwe a HMI-makina amunthu Amawonetsa zomwe akulandila ndi chidziwitso cha alamu, ndikuthandizira kuyika magawo

4. Kayendedwe ka ntchito

Kuzindikira lamba wazinthu: Sensa imayang'anira kuchuluka komwe kwatsalako lamba wazinthu ndikuyambitsa chizindikiro cholandirira.

Kukonzekera kwa tepi yatsopano: Zipangizozi zimangodya m'ma tray atsopano ndikusanthula ma barcode/RFID kuti zitsimikizire zambiri.

Kutsimikizira kwazinthu zotsutsana ndi zolakwika: Fananizani ndi data ya MES, tsimikizirani kuti zinthuzo ndi zolondola ndikulowetsa njira yolumikizira zinthu.

Kulumikizana kolondola:

Dulani tepi yachikale yachikale ndikugwirizanitsa ndi tepi yatsopano

Connection/hot kukanikiza

Kuyang'ana kwa kuwala kuti muwonetsetse kulondola kwa kulumikizana

Kubwezeretsa zinyalala: Chotsani tepi ya zinyalala kuti mupewe kusokoneza mphuno yamakina oyika.

Kupanga kosalekeza: Kulumikizana kosasunthika, palibe kulowererapo pamanja komwe kumafunikira panthawi yonseyi.

5. Ubwino waukadaulo

Kufotokozera kwabwino

100% kupewa zolakwika: barcode/RFID + MES kutsimikizira kawiri, kuchotsa zolakwika za anthu

Kuchita bwino kwambiri: palibe chifukwa choyimitsira kusintha kwa zinthu, kuchepetsa nthawi yopuma komanso kukonza zida zonse (OEE)

Kulumikizana kolondola kwambiri: ± 0.1mm splicing kulondola, kuonetsetsa kukhazikika kwazigawo zing'onozing'ono monga 0201 ndi 0402

Kuwongolera mwanzeru: thandizirani kuyika kwa MES/ERP kuti mukwaniritse kutsata zomwe zapanga

Kugwirizana kwamphamvu: sinthani mizere yamitundu yosiyanasiyana monga 8mm, 12mm, ndi 16mm

6. Zochitika zogwiritsira ntchito

Zamagetsi za Consumer: kupanga ma foni am'manja, mapiritsi, zida zomveka bwino, ndi zina zambiri.

Zamagetsi zamagalimoto: msonkhano wa PCB wamagalimoto, wokhala ndi zofunikira kwambiri pakulondola kwazinthu

Zida zamankhwala: Kupanga zida zamagetsi zolondola kwambiri zokhala ndi zofunikira zodalirika kwambiri

Makampani ankhondo / zakuthambo: kuwongolera mosamalitsa magulu azinthu kuti mupewe ngozi yazinthu zosakanizika

7. Mitundu yayikulu pamsika

Brand Features

ASM High mwatsatanetsatane, imathandizira kuphatikizika kwa fakitale mwanzeru

Panasonic Stable ndi odalirika, oyenera magalimoto zamagetsi

JUKI High yotsika mtengo, yoyenera mabizinesi ang'onoang'ono ndi apakatikati

YAMAHA Kusinthasintha kolimba, kumathandizira kusintha kwa mzere mwachangu

Zida zapakhomo (monga Jintuo, GKG) Zotsika mtengo, ntchito zabwino zamaloko

8. Zochitika zachitukuko chamtsogolo

Masomphenya a makina a AI +: Kudziwiratu zofooka zakuthupi ndikukhathamiritsa kwamtundu wa splicing.

Kuphatikizika kwa intaneti ya Zinthu (IoT): Kuwunika zenizeni zenizeni za zida ndi kukonza zolosera.

Mapangidwe osinthika: Gwirizanani ndi zosowa za masinthidwe amizere ang'onoang'ono ndi mitundu ingapo.

Kupanga zobiriwira: Chepetsani kugwiritsa ntchito matepi / zinyalala ndikuwongolera chitetezo cha chilengedwe.

9. Mwachidule

Makina olandirira zinthu zodzitchinjiriza a SMT ndi chipangizo chowongolera kwambiri komanso chanzeru kwambiri cha SMT. Kupyolera muzinthu zodziwikiratu zomwe zimalandira + kutsimikizira zolakwika, kumathandizira kwambiri kupanga bwino ndikuchepetsa chiwopsezo cha zolakwika za anthu. Pamene kupanga zamagetsi kumapita ku nzeru komanso zopanda munthu, zipangizozi zidzakhala chigawo chachikulu cha mizere yopangira ma SMT, kuthandiza makampani kukwaniritsa zero defect kupanga (Zero Defect).