smt ekyuma ekigatta otomatiki

Ekyuma ekiziyiza okutabula SMT automatic material receiving machine kyuma kya magezi ekikozesebwa mu layini z’okufulumya SMT patch. Okusinga ekozesebwa mu kufuna ebintu mu ngeri ey’otoma, okuziyiza okutabula ebintu, n’okukakasa nti okufulumya kugenda mu maaso n’okubeera ku butuufu bw’ebintu. Ekyuma kino kigatta tekinologiya w’okufuna ebintu mu ngeri ey’otoma n’enkola y’okuddukanya okulwanyisa okutabula, era kikozesebwa nnyo mu bitundu by’okukuŋŋaanya PCB mu ngeri entuufu ng’ebyuma ebikozesebwa, ebyuma by’emmotoka, n’ebyuma eby’obujjanjabi.

2. Emirimu emikulu

(1) Omulimu gw’okufuna ebintu mu ngeri ey’obwengula

Enkyukakyuka y’ebintu etali ya kuyimirira: Okuzuula ebintu mu ngeri ey’otoma n’okufuna ebintu nga tepu y’ebintu tennakozesebwa okwewala okutaataaganyizibwa kwa layini y’okufulumya.

High-precision material receiving: Adopt servo motor + optical alignment okukakasa nti ebintu tape okufuna obutuufu (mu ±0.1mm).

Enkola eziwera ez’okufuna ebintu: Okuwagira tape bonding, hot press welding, ultrasonic welding, n’ebirala.

(2) Omulimu oguziyiza okutabula

Barcode/RFID scanning: Soma otomatiki barcode oba RFID tag ku material tray okukakasa material information (nga PN code, batch, specification).

Okugerageranya database: Yunga ku nkola ya MES/ERP okukakasa nti olutambi lw’ebintu ebipya lukwatagana ne BOM y’okufulumya eriwo kati.

Alaamu etali ya bulijjo: Singa ebikozesebwa tebikwatagana, ekyuma kijja kuyimirira mangu era kireete omukozi okwewala akabi k’ebintu ebikyamu.

(3) Omulimu gw’okuddukanya ogw’amagezi

Okulondoola data: Wandiika obudde bw’okufuna ebikozesebwa, abaddukanya emirimu, ebibinja by’ebintu n’amawulire amalala okuwagira okulondoola okufulumya.

Okulondoola okuva ewala: Okuwagira emikutu gya IoT n’okuteeka embeera y’ebyuma ku nkola ya MES mu kiseera ekituufu.

Okulabula okw’otoma: Kola alamu ng’omusipi gw’ebintu gunaatera okuggwaawo, ng’okuyungibwa kw’ebintu tekuliimu bulijjo, oba ng’ebintu tebikwatagana.

3. Ebitonde by’ebyuma

Ennyonyola y’omulimu gwa Module

Enkola y’okutambuza omusipi gw’ebintu Esika mu butuufu emisipi gy’ebintu emipya n’enkadde okukakasa nti giweebwa bulungi

Enkola y’okuzuula amaaso Ezuula ebanga n’obugazi bw’omusipi gw’ebintu era n’ezuula omutindo gw’okuyungibwa kw’ebintu

Barcode/RFID scanning head Esoma ebikwata ku bintu n’okukebera oba waliwo ebintu ebikyamu

Ekitundu ekiyunga ebintu Ekozesa enkola ya tape/hot pressing/ultrasonic okuyunga ebintu

Ekyuma ekizzaawo kasasiro Kisekula mu ngeri ey’otoma ne kizzaawo firimu ekuuma omusipi gw’ebintu

Enkola y’okufuga PLC/amakolero Efuga enkola y’ebyuma era n’eyunga ku nkola ya MES

HMI human-machine interface Eraga ebintu ebifuna embeera n'amawulire agakwata ku alamu, era ewagira okuteekawo parameter

4. Enkola y’emirimu

Okuzuula omusipi gw’ebintu: Sensulo erondoola omuwendo gw’omusipi gw’ebintu ogusigaddewo mu kiseera kino era n’ekola siginiini efuna.

Okuteekateeka olutambi lw’ebintu ebipya: Ebyuma biyingiza mu ttaapu z’ebintu ebipya mu ngeri ey’otoma era ne bisika bbaakoodi/RFID okukakasa amawulire g’ebintu.

Anti-wrong material verification: Geraageranya data ya MES, kakasa nti ebintu bituufu era oyingire mu nkola y’okuyunga ebintu.

Okuyungibwa okutuufu:

Salako ttaapu y’ebintu enkadde ogikwatagane ne ttaapu y’ebintu empya

Okuyunga/okunyiga okw’ebbugumu

Okukebera n’amaaso okukakasa nti okuyungibwa kutuufu

Okuzzaawo kasasiro: Sekula akatambi ka kasasiro mu ngeri ey’otoma okwewala okutaataaganya entuuyo y’ekyuma ekiteeka kasasiro.

Okufulumya okutambula obutasalako: Okuyungibwa okutaliimu buzibu, tekyetaagisa kuyingira mu nsonga mu ngalo mu nkola yonna.

5. Enkizo mu by’ekikugu

Ennyonyola y'enkizo

Okuziyiza ensobi 100%: barcode/RFID+MES okukakasa emirundi ebiri, okumalawo ensobi z’abantu

Obulung’amu bw’okufulumya obw’amaanyi: tekyetaagisa kuyimirira kukyusa bintu, okukendeeza ku budde bw’okuyimirira n’okulongoosa obulungi bw’ebyuma okutwalira awamu (OEE) .

High-precision splicing: ±0.1mm splicing accuracy, okukakasa obutebenkevu bw’ebitundu ebitonotono nga 0201 ne 0402

Enzirukanya ey’amagezi: okuwagira MES/ERP docking okutuuka ku kulondoola data y’okufulumya

Okukwatagana okw’amaanyi: kwatagana n’emiguwa egy’obugazi obw’enjawulo nga 8mm, 12mm, ne 16mm

6. Ensonga z’okukozesa

Ebyuma ebikozesebwa: okukola amasimu mu bungi, tabuleti, ebyuma ebigezi ebyambala n’ebirala.

Ebyuma ebikozesebwa mu mmotoka: okukuŋŋaanyizibwa kwa PCB okw’omutindo gw’emmotoka, nga kulina ebyetaago ebinene ennyo ku butuufu bw’ebintu

Ebikozesebwa mu by’obujjanjabi: okukola ebitundu by’ebyuma ebituufu ebirina ebyetaago eby’okwesigamizibwa eby’amaanyi ennyo

Amakolero g’amagye/eby’omu bbanga: okufuga ennyo ebibinja by’ebintu okwewala akabi k’ebintu ebitabuddwa

7. Ebika ebikulu mu katale

Ebintu Ebikwata ku Brand

ASM High precision, ewagira okugatta ekkolero amagezi

Panasonic Stable era yeesigika, esaanira ebyuma ebikozesebwa mu mmotoka

JUKI Ekendeeza ku ssente nnyingi, esaanira amakampuni amatonotono n’aga wakati

YAMAHA Okukyukakyuka okw'amaanyi, kuwagira enkyukakyuka ya layini ey'amangu

Ebikozesebwa mu maka (nga Jintuo, GKG) Empeereza ya ssente ntono, ennungi ey’omu kitundu

8. Emitendera gy’enkulaakulana mu biseera eby’omu maaso

AI+machine vision: Okuzuula obulema mu bintu mu ngeri ey’otoma n’okulongoosa omutindo gw’okuyunga.

Okugatta yintaneeti y’ebintu (IoT): Okulondoola mu kiseera ekituufu embeera y’ebyuma n’okuddaabiriza okuteebereza.

Dizayini esinga okukyukakyuka: Okutuukagana n’obwetaavu bw’okukyusa layini ez’amangu ez’ebitundu ebitonotono n’ebika ebingi.

Okukola ebintu ebirabika obulungi: Okukendeeza ku nkozesa ya tape/kasasiro n’okulongoosa okukuuma obutonde bw’ensi.

9. Mu bufunze

SMT automatic error-proofing material receiving machine kye kyuma ekiyamba SMT ekituufu ennyo era nga kya magezi nnyo. Okuyita mu automatic material receiving + error-proofing verification, kitereeza nnyo okufulumya efficiency era kikendeeza ku bulabe bw’ensobi z’abantu. Nga okukola ebyuma bikalimagezi kukulaakulana okutuuka ku magezi n’okutaliimu bantu, ekyuma kino kijja kufuuka ekitundu ekikulu mu layini z’okufulumya SMT, okuyamba amakampuni okutuuka ku zero defect production (Zero Defect).