imashini ya smt

SMT yikora splicer: intangiriro yuzuye kumahame nibyiza

I. Ihame shingiro

Ihame shingiro rya SMT yikora (Auto Splicer) ni ukugera kumurongo udasanzwe wa kaseti nshya kandi ishaje hifashishijwe ikoranabuhanga ryikora, kwemeza ko imashini ishyira SMT idakenera guhagarara mugihe cyo guhindura ibintu, bityo bigatuma umusaruro ukomeza. Ihame ryakazi ryayo rikubiyemo ahanini amahuza akurikira:

Kumenyekanisha kaseti no guhagarara

Umubare usigaye wa kaseti iriho ukurikiranwa mugihe nyacyo ukoresheje icyuma gifata amashanyarazi cyangwa sisitemu yo kureba, kandi uburyo bwo guterana buterwa mugihe kaseti igiye kurangira.

Menya neza ikibuga (ikibanza) n'ubugari bwa kaseti kugirango urebe neza guhuza kaseti nshya kandi ishaje.

Ikoreshwa rya tekinoroji

Gutondekanya imashini: Koresha umurongo ngenderwaho na clamps kugirango ukosore kaseti nshya kandi ishaje kugirango urebe neza imyanya.

Uburyo bwo guhuza:

Gutera kaseti: Koresha kaseti idasanzwe kugirango uhuze kaseti nshya kandi ishaje (ikoreshwa mubice byinshi).

Kanda kumashanyarazi ashyushye: Huza kaseti ushushe kandi ukande (bikoreshwa mubikoresho birwanya ubushyuhe bwinshi).

Gusudira Ultrasonic: Koresha vibrasiya yumurongo mwinshi kugirango uhuze kaseti (ikoreshwa mubikoresho bidasanzwe).

Kwambura imyanda: Mu buryo bwikora kwiyambura firime ikingira cyangwa imyanda yibikoresho kugirango wirinde kugira ingaruka kumashini yimashini.

Sisitemu yo kugenzura

Emera PLC cyangwa inganda PC igenzura, kandi ufatanye na moteri ya servo kugirango ugere kugenzura neza.

Shigikira itumanaho hamwe nimashini zishyira SMT (nka Fuji, Panasonic, Siemens nibindi bicuruzwa) kugirango ugere ku guhuza amakuru.

Kugenzura ubuziranenge

Koresha ibyuma byifashishwa cyangwa ubugenzuzi bugaragara kugirango umenye niba imirongo y'ibikoresho yatanzwe ihujwe kandi ihujwe neza kugirango urebe ko nta gutandukana mubyashyizwe nyuma.

2. Ibyiza byingenzi

Imashini zikoresha ibikoresho bya SMT zifite inyungu zikomeye kurenza uburyo busanzwe bwo gusimbuza ibikoresho, bigaragarira cyane cyane mubice bikurikira:

Kunoza umusaruro

Gusimbuza ibikoresho bya zeru igihe gito: Ntibikenewe guhagarika umurongo wibyakozwe, umusaruro wamasaha 24 uhoraho ugerwaho, kandi ibikoresho rusange (OEE) byiyongereyeho 10% ~ 30%.

Kugabanya igihe cyo gusimbuza ibikoresho: Gusimbuza ibikoresho gakondo bifata amasegonda 30 kugeza ku minota 2, kandi gukoresha ibikoresho byikora bifata amasegonda 3 ~ 10 gusa, bigabanya cyane umusaruro.

Kugabanya ibiciro byumusaruro

Kugabanya imyanda yibikoresho: Kugenzura neza uburebure bwumurongo wibikoresho kugirango wirinde igihombo kidakenewe mugihe cyo gusimbuza ibikoresho.

Zigama amafaranga yumurimo: gabanya ibikorwa byabakozi kenshi, cyane cyane bikwiranye nijoro cyangwa amahugurwa adafite abadereva.

Kunoza neza aho ushyira

± 0.1mm gutondeka neza-neza, irinde guhagarika ibicuruzwa biterwa no kudahuza ibintu, no kuzamura umusaruro.

Birakwiye kugaburira byimazeyo ibice bito nka 0201, 0402 hamwe na IC bisobanutse nka QFN na BGA.

Kongera umusaruro uhinduka

Bihujwe nibintu bitandukanye byerekana ibikoresho (8mm, 12mm, 16mm, nibindi), bishyigikira ubwoko butandukanye.

Ihuza nibikoresho rusange bya SMT (nka Fuji NXT, Panasonic CM, ASM SIPLACE, nibindi).

Ubwenge no gukurikiranwa

Shyigikira sisitemu ya MES / ERP, wandike ibikoresho byakiriwe igihe, icyiciro nandi makuru, kandi umenye amakuru yumusaruro ukurikirana.

Hamwe nimikorere idasanzwe yo gutabaza (nkibikoresho byo kumena ibintu, kunanirwa gutera), gabanya ibyago byibicuruzwa bifite inenge.

III. Ibisabwa bisanzwe

Ibikoresho bya elegitoroniki byabaguzi: gushyira PCB nini ya terefone igendanwa, tableti, nibindi.

Imashini zikoresha ibikoresho bya elegitoroniki: umusaruro wibikoresho byo mu rwego rwo hejuru hamwe nibisabwa byizewe cyane.

Ibikoresho byubuvuzi / itumanaho: ibisabwa bihamye kugirango ibice bisobanutse neza.

4. Iterambere ry'ejo hazaza

Igenzura rya AI rigaragara: Ifatanije no kwiga imashini kugirango uhindure neza ubuziranenge.

Interineti yibintu (IoT) kwishyira hamwe: Gukurikirana kure yimiterere yibikoresho kugirango ugere kubikorwa byateganijwe.

Igishushanyo cyoroshye: Hindura ibikenewe mubice bito hamwe nubwoko bwinshi bwihuta ryumurongo.

Incamake

Ifunguro ryikora rya SMT rigera ku guhuza umusaruro wa SMT binyuze mu buryo bunoze bwo kugenzura, kugenzura ubwenge no gukoresha ikoranabuhanga ryateye imbere, kandi rifite ibyiza bidasubirwaho mu kuzamura imikorere, kugabanya ibiciro no kwemeza ubuziranenge. Mugihe ibikoresho bya elegitoronike bitera imbere bigana ubwenge, ibiryo byikora bizahinduka ibikoresho bisanzwe bivangwa cyane, imirongo myinshi ya SMT itanga umusaruro.