Buku Lotsogolera la ASM AD838 Die Bonder | Macheke a Wafer, Carrier & Tooling

Cholumikizira cha ASM AD838 chiyenera kusankhidwa ndi kayendedwe kake ka zinthu ndi kakonzedwe ka njira yokhazikitsira, osati ndi dzina la AD838 lokha.Makina akhoza kukhala ndi zida zoyenera zoyikamo koma alibe mawonekedwe a wafer, zida zonyamulira, mutu wa bond, nozzle set, gawo logawa, phukusi lowonera kapena chogwirira ntchito chomwe chikufunika pakugwiritsa ntchito komwe mukufuna.

Pa ma LED, photonics, optoelectronics ndi mapulojekiti ena olondola a die attach, funso lenileni la zida ndi lothandiza: kodi die imalowa bwanji mumakina, imasankhidwa bwanji, kodi zomatira kapena zinthu zopangira zimakonzedwa bwanji, kodi kulinganiza kumatsimikiziridwa bwanji, ndi chonyamulira chiti kapena substrate iti chomwe chimalandira die, ndi zida ziti zomwe zilipo kuti zithandizire mndandanda wonse?

Buku lotsogolera la ASM AD838 die bonder likufotokoza madera ofunikira omwe ayenera kuunikidwanso musanasankhe, kugula, kukonzanso kapena kuyenerera makina a AD838 die bonder.

Mwachidule: Kodi N’chiyani Chimazindikiritsa Mphamvu ya ASM AD838 Die Bonder?

Mphamvu yothandiza ya ASM AD838 die bonder imadalira mtundu weniweni wa makina ndi kasinthidwe komwe kayikidwa. Madera ofunikira ndi monga kusamalira wafer, njira yopezera die, kusamalira chonyamulira kapena substrate, kukhazikitsa mutu wa bond, zida zotulutsira nozzle ndi eject, ma module ogawa kapena kupondaponda, njira yowonera, njira yolumikizira, zida zodziyimira zokha, chowongolera ndi mawonekedwe a mapulogalamu.

• Kukula kwa wafer kokha sikutsimikizira mphamvu yonse ya magwero a die.

• Zipangizo zonyamulira ndi zida zogwirira ntchito pansi zimatha kudziwa ngati makinawo akuyenererana ndi chinthucho.

• Mutu wa bond ndi nozzle ziyenera kugwirizana ndi kukula kwa die, momwe die ilili komanso njira yoyikira.

• Kuwona bwino kuyenera kuwunikidwanso poyerekeza ndi zizindikiro zenizeni zolumikizirana ndi mawonekedwe a substrate.

• Kupezeka kwa zida kungathe kudziwa liwiro la zoyenerera kuposa kabati ya makina yokha.

Chifukwa Chake Kuyenda kwa Zinthu Kuyenera Kufotokozedwa Musanasankhe Makina a ASM AD838

Ntchito iliyonse yolumikizira ma die imakhala ndi kayendedwe kake ka thupi. Die imayamba pa wafer, thireyi, waffle pack, Gel-Pak®, carrier kapena njira ina yowonetsera. Imasankhidwa ndi chida chodziwika bwino, imatha kudutsa mu sitepe yoperekera kapena kupondaponda, imalumikizidwa kudzera mu kamera kapena makina ofotokozera, ndipo imayikidwa pa substrate, leadframe, carrier, fixture kapena phukusi.

Kapangidwe ka makina kayenera kuthandizira gawo lililonse lofunikira pakuyenda kumeneko. Kusiyana kulikonse m'dera limodzi kungathe kulepheretsa polojekitiyi kupita ku chiyeneretso chake.

Mfundo yokhazikika:Gwirizanitsani makina a AD838 ndi mndandanda wonse wa ma die attach, osati kukula kwa ma die kapena banja la nsanja.

1. Dziwani Nsanja Yeniyeni ya AD838 Musanayang'anenso Kakonzedwe

Musanayang'ane zida zamagetsi, dziwani dzina lenileni la makina. Makina oyambirira a AD838, makina a AD838L omwe adapangidwa pambuyo pake, makina a AD838L-Plus ndi AD838L-G2 sayenera kuganiziridwa kuti ali ndi zinthu zomwezo zofalitsidwa, momwe zinthu zimagwiritsidwira ntchito kapena njira zina zogwirira ntchito.

Funsani chithunzi cha dzina, nambala ya seri, dzina lonse la chitsanzo ndi mndandanda wa makina okonzera. Izi zimathandiza kupewa cholakwika chofala: kugwiritsa ntchito mphamvu yofalitsidwa ya mtundu umodzi wa AD838-family pa makina ena omwe aperekedwa.

2. Fotokozani njira yopezera malo osungiramo zinthu (die source) ndi njira yogwiritsira ntchito ma wafer

Kugwira ntchito kwa wafer kuyenera kuwunikidwanso kuyambira pomwe makinawo amayikidwa mpaka pomwe makinawo amaikidwa. Tsimikizani kukula kwa wafer, mawonekedwe a wafer kapena mphete, mawonekedwe a wafer, kufunikira kwa ring expander, kapangidwe ka wafer loader ndi ma module aliwonse ogwiritsira ntchito okha omwe ali ndi makinawo.

Pa die yofooka, yopyapyala, yaying'ono kapena yogwiritsidwa ntchito, onaninso momwe die imatulutsidwira, kuchirikizidwa ndikusamutsidwira pamalo onyamulira. Mkhalidwe wa die, chithandizo chakumbuyo, njira yocheka ndi zinthu zomangira ma wafer zimatha kusintha njira yonyamulira yomwe ikufunika.

Mafunso Oyenera Kufunsa

• Kodi makinawa ali ndi mainchesi otani komanso mawonekedwe otani a chimango?

• Kodi pali gawo lowonjezera mphete, choyikamo wafer kapena gawo logwiritsira ntchito wafer?

• Kodi makinawa ankagwiritsidwa ntchito pa makulidwe ndi kukula kwa die bwanji kale?

• Kodi njira yotengera ndi kutulutsa zinthu yaikidwa bwanji?

• Kodi wogulitsa angasonyeze momwe angagwiritsire ntchito zinthu zoyimira?

3. Onaninso Kusamalira Chonyamulira, Substrate ndi Zokonzera

Pambuyo ponyamula, die iyenera kuyikidwa pamalo olandirira. Imeneyi ikhoza kukhala ceramic substrate, chitsulo chonyamulira, LED package component, photonics submount, leadframe, strip, boat, optical component holder kapena custom fixture.

Mbali yolandirira ntchitoyi nthawi zambiri imatsimikizira ngati makina ogwiritsidwa ntchito angathe kuyesedwa mwachangu. Makina akhoza kukhala ndi mutu wolumikizirana koma alibe mbale yoyenera yolumikizira, njira yopezera malo, gawo la substrate, mbale yotenthetsera kapena njira yosamutsira chinthu chomwe chikufunidwa.

Pemphani tsatanetsatane wa zida zonyamulira zomwe zaphatikizidwa, zogwirira ntchito za substrate, mbale zolumikizira, magawo otenthetsera, ma pini opezera, ma clamp ndi zida zapadera. Yerekezerani izi ndi mawonekedwe enieni ndi zinthu za gawo lolandirira lomwe mukufuna.

4. Gwirizanitsani Bond Head ndi Tool Interface ndi Die

Kapangidwe ka mutu wa bond kayenera kuunikidwanso molingana ndi kukula kwa die, makulidwe, malo onyamulira, kufooka, njira ya zinthu ndi momwe zimafunikira kuti ziikidwe. Chida chomwe chimagwira ntchito bwino pa die imodzi ya LED kapena gawo la photonics sichingakhale choyenera mawonekedwe ena a die kapena kapangidwe ka substrate.

Tsimikizani mawonekedwe a chogwirira zida choyikidwa, ma nozzles, ma collets, zida zotulutsira, zida zonyamula ndi ma calibration references. Ngati polojekiti ikufuna kutentha, kuzungulira, mphamvu yowongolera malo kapena kayendetsedwe kapadera ka njira, onetsetsani kuti mawonekedwe enieni akukwaniritsa zosowa zimenezo.

5. Tsimikizirani Njira Yokonzekera Zinthu

Kulumikiza die nthawi zambiri kumafuna kukonzekera zinthu musanaziike. Kutengera ndi momwe zimagwiritsidwira ntchito, njirayi ingaphatikizepo kugawa epoxy, kupondaponda, kusamutsa zomatira, kusuntha, kuviika, kutentha, masitepe okhudzana ndi UV kapena njira ina ya zinthu.

Musaganize kuti makina akhoza kuthandizira chinthu chomwe mukufuna chifukwa ali ndi gawo logawa kapena kupondaponda lomwe layikidwa. Tsimikizani zida zenizeni, njira yothira madzi, momwe ntchito ikuyendera, momwe zinthu zikuyendera, momwe zida zilili komanso momwe zinthuzo zikugwirizanirana.

Mndandanda Wowunikira Kukonzekera Zinthu Zofunika

• Gawo logawa, kusindikiza kapena kusamutsa zinthu likuphatikizidwa

• Mkhalidwe wa ma valve, ma syringe, mapampu, ma nozzle ndi zida zotulutsira madzi

• Kukhuthala, kuchuluka kapena kapangidwe ka zinthu zofunika

• Gawo lotentha, kutentha koyambirira kapena kufunikira kwa njira yotenthetsera

• Kuyeretsa ndi kukonza zinthu zolumikizana ndi zinthu

• Kugwirizana ndi guluu, flux kapena processing medium yomwe mukufuna

6. Tsimikizirani Masomphenya ndi Kugwirizana Motsutsana ndi Zamalonda Zenizeni

Machitidwe owonera ayenera kuyesedwa poyerekeza ndi ma die enieni, substrate ndi mawonekedwe ofotokozera omwe amagwiritsidwa ntchito popanga. Mkhalidwe wa kamera, kuwala, kuunikira, mawonekedwe a malo, logic yolinganiza ndi kuwerengera zonse zitha kukhudza zotsatira zenizeni.

Kamera yomwe imawoneka mu chithunzi cha makina sikokwanira. Makinawo ayenera kuwonetsa kuzindikira ndi kuwongolera pogwiritsa ntchito zinthu zoyimira, chitsanzo cha njira kapena cholinga chodziwika bwino cha kuwala.

Pa ntchito ya photonics kapena optoelectronics, kulinganiza kungakhale kofunika kwambiri pa mawonekedwe a substrate, mawonekedwe a phukusi, momwe zinthu zilili komanso mawonekedwe a ntchito. Njira yowunikira iyenera kuvomerezedwa musanagule.

7. Mvetsetsani Kugwiritsa Ntchito Zida Ngati Gawo Lofunika Kwambiri la Makina

Kugwiritsa ntchito zida si chinthu chowonjezera chomwe mungasankhe. Ma nozzles, ma collets, zida zotulutsira, mbale zonyamulira, zoyikamo zinthu, ma calibration blocks ndi zogwirira ntchito za substrate zimatha kudziwa ngati makinawo angagwiritsidwe ntchito pa phukusi lomwe mukufuna.

Musanagule, pemphani kuti mulembe zinthu zomwe zili ndi zithunzi, kuchuluka, magawo a zinthu zomwe zilipo komanso momwe zimagwiritsidwira ntchito. Kenako gawanizani chinthu chilichonse m'magulu awa:

• Imagwirizana ndi chinthu chatsopano

• Zotheka kusintha

• Imafuna chitsimikizo cha uinjiniya

• Sizikugwirizana ndi njira yomwe ikufunidwa

• Palibe ndipo ikufunika kapangidwe katsopano kapena kupeza zinthu zatsopano

8. Yang'anani Zofunikira pa Automation ndi Kusintha

Zofunikira pa makina odzipangira okha zimatha kusiyana kwambiri pakati pa ntchito yoyeserera, kusonkhanitsa zinthu zochepa komanso kupanga zinthu zambiri. Unikani ngati makinawo akuphatikizapo kuyika zinthu zokha, kutsitsa zinthu, kusamalira magazini, chithandizo cha chakudya, kusamutsa mawafa, kusintha zida kapena kusintha zinthu zomwe zikugwirizana ndi polojekitiyi.

Pa malo osakanikirana a zinthu, ganizirani nthawi yomwe ikufunika kuti musinthe nozzle, kusintha zida, kukhazikitsa chonyamulira, kuyika maphikidwe, kusintha kamera ndi kutsimikizira njira. Makina akhoza kukhala ndi kuthekera kwakukulu koyika zinthu koma osagwira ntchito bwino pakusintha zinthu pafupipafupi.

9. Tsimikizirani Wowongolera, Mapulogalamu ndi Kukonzekera kwa Maphikidwe

Mapulogalamu a makina ayenera kuonedwa ngati gawo la kasinthidwe ka ntchito. Tsimikizani momwe chowongolera chilili, kompyuta yamakampani, mtundu wa pulogalamu, zosankha zoyatsidwa, makonda owonera, zosunga zobwezeretsera zomwe zilipo, maphikidwe, mafayilo a parameter ndi zolemba zaukadaulo.

Mukasintha makina omwe alipo kale, onetsetsani ngati maphikidwe omwe alipo, zida ndi njira zogwirira ntchito zitha kusamutsidwa. Izi ndizofunikira kwambiri makamaka pamene njirayo imadalira kale malo okhazikika a die, njira zoperekera, malo onyamulira kapena njira zowunikira mawonekedwe.

Matrix a Kapangidwe ka ASM AD838

Zolakwika Zodziwika za Kasinthidwe ka ASM AD838

Cholakwika 1: Kusankha ndi Kukula kwa Wafer Kokha

Kukula kwa wafer ndikofunikira, koma sikutsimikizira kuwonekera kwa die, njira yotulutsira, momwe chonyamulira chimagwirira ntchito, zida zogwiritsira ntchito substrate, kapangidwe ka mutu wa bond kapena luso lowona.

Cholakwika chachiwiri: Kuganiza kuti zida zophatikizidwa zikugwirizana ndi chinthu chatsopano

Zipangizo zoyambirira zitha kukhala kuti zinapangidwira die yosiyana, substrate, package geometry, njira ya zinthu kapena ndondomeko ya njira. Kugwirizana kwa zida kuyenera kuwonedwa motsutsana ndi pulogalamu yatsopano.

Cholakwika Chachitatu: Kunyalanyaza Gawo Lolandirira

Mapulojekiti ambiri amayang'ana kwambiri pa kunyamula zinthu zonyamulira koma amanyoza kugwiritsa ntchito zinthu zonyamulira ...

Cholakwika 4: Kuona Makamera Ngati Umboni wa Kutha Kugwirizana

Makina akhoza kukhala ndi makamera koma amafunikirabe ma optics osiyanasiyana, kuwala, makonda a mapulogalamu, zida zoyezera kapena njira yoyezera zinthu zomwe zayikidwa pa phukusi lomwe mukufuna.

Cholakwika 5: Kusiya Mapulogalamu ndi Kukonzekera Maphikidwe Mpaka Pambuyo Potumiza

Kubwezeretsa kwa owongolera, zosunga zobwezeretsera, mafayilo osankha, mwayi wopezera maphikidwe ndi zolemba ziyenera kutsimikiziridwa musanatumize. Zinthuzi zingakhale zovuta kuzikonzanso mutakhazikitsa.

Zomwe Mungapemphe Musanavomereze Chidule cha ASM AD838

• Chithunzi cha dzina la makina ndi nambala yotsatizana

• Zithunzi zamakono zapamwamba kwambiri za malo opangira zinthu ndi ma module ogwirira ntchito

• Mndandanda wolembedwa wa zida zosungiramo zinthu zofewa, zonyamulira ndi zogwirira ntchito za substrate zomwe zayikidwa

• Mutu wa bond, nozzle, chida chotulutsira ndi zinthu zosungiramo zinthu

• Tsatanetsatane wa gawo loperekera, kusindikiza kapena kukonzekera zinthu

• Kamera yowonera, kuwala ndi zambiri zokhudza kuwala

• Chowongolera, PC, mapulogalamu, njira ndi momwe zinthu zilili

• Zambiri zokhudza kukonzanso kapena kukonza ngati zilipo

• Malingaliro a FAT ndi gawo lowonetsera magwiridwe antchito

• Kulongedza, kukhazikitsa ndi kugwiritsa ntchito mawu othandizira

Malangizo Omaliza: Gwirizanitsani Njira Yonse Yogwirira Ntchito

Cholumikizira cha ASM AD838 chingakhale njira yolimba yopangira zinthu ngati makina enieniwo akugwirizana ndi njira yonse yopangira. Kuwunika kolondola kumayamba ndi gwero la cholumikizira, chonyamulira kapena substrate, njira yogwiritsira ntchito, mutu wa cholumikizira, zida zogwiritsira ntchito, njira yowonera komanso malo ogwiritsira ntchito mapulogalamu.

Musanavomereze mtengo wa AD838, onetsetsani kuti ulalo uliwonse wofunikira mu unyolo wa ndondomeko waphimbidwa. Izi zimathandiza kupewa cholakwika chofala pakugula zida: kusankha gulu loyenera la makina okhala ndi mawonekedwe osayenerera.

Zothandizira Zogwirizana ndi ASM Die Bonder

• ASM AD838 vs BESI vs K&S Die Bonder Comparison Guide

• Buku Logulira la ASM AD838 Die Bonder Logwiritsidwa Ntchito

• Fufuzani Zida Zolumikizira Ma Die

Mafunso Omwe Amafunsidwa Kawirikawiri Okhudza Kapangidwe ka ASM AD838

Kodi makina a ASM AD838, AD838L ndi AD838L-G2 ndi omwewo?

Ayi. Ndi ma model ofanana koma sayenera kuganiziridwa kuti ali ndi mawonekedwe ofanana, kagwiritsidwe ntchito ka zinthu, zida, machitidwe owonera kapena kuthekera kofalitsa. Nthawi zonse tsimikizirani makina enieni omwe aperekedwa.

Kodi cheke chofunikira kwambiri cha AD838 ndi chiyani?

Chofunika kwambiri ndichakuti ngati unyolo wonse wa ndondomekoyi ukugwirizana ndi momwe ntchitoyo ikugwirizanirana ndi ntchito: gwero la die, kusamalira wafer, kusamalira chonyamulira kapena substrate, mutu wa bond, zida, njira yogwiritsira ntchito, masomphenya ndi mapulogalamu.

N’chifukwa chiyani kusamalira chonyamulira n’kofunika kwambiri pakugwirizanitsa die?

Kusamalira chonyamulira ndi substrate kumatsimikiza momwe gawo lolandirira limasungidwira, kuyikidwa, kutenthedwa ndi kusamutsidwira. Zofunikira kapena zosagwirizana zimatha kulepheretsa kuyenerera kwa njira.

Kodi ASM AD838 ingagwiritse ntchito ma nozzle ndi zida zosiyanasiyana?

Kugwirizana kwa zida kumadalira mutu woyikidwa, mawonekedwe a zida, ndi momwe njira zimakhazikitsidwira. Ogula ayenera kupempha mndandanda wa zida zomwe zalembedwa m'magulu osiyanasiyana ndikutsimikizira kuti zikugwirizana ndi zomwe akufuna kugwiritsa ntchito.

Kodi ndi chiyani chomwe chiyenera kufufuzidwa kuti chiwonetsetse kuti masomphenya a AD838 ali bwino?

Chongani zida za kamera zomwe zayikidwa, kuwala, mawonekedwe, momwe kamera imagwirira ntchito, momwe imagwirira ntchito, mapulogalamu olumikizirana, ndi momwe imagwirira ntchito poyerekeza ndi mawonekedwe a die ndi substrate.

Kodi chogwirira ntchito cha AD838 die bond chingathandize chinthu chatsopano?

Zingatheke, koma kuyenerera kumadalira ngati ma module ofunikira ogwiritsira ntchito, zida, zida, zida zogwirira ntchito, makina owonera ndi mapulogalamu angathandize njira yatsopano yopangira zinthu.

Ndi chidziwitso chiti chomwe chikufunika kuti muwunikenso kasinthidwe ka AD838?

Perekani zithunzi za makina, nambala ya seri, miyeso ya die, mawonekedwe a wafer kapena thireyi, tsatanetsatane wa substrate, njira yogwiritsira ntchito, zomwe zimachokera, zinthu zomwe zasungidwa, ndi momwe njira yogwirira ntchito ikuyendetsedwera.

Mukufuna Thandizo Powunikiranso Kakonzedwe ka Ndondomeko ya ASM AD838?

Gawani makina omwe alipo, kukula kwa die, mawonekedwe a wafer kapena chonyamulira, zojambula za substrate, njira yogwiritsira ntchito, tsatanetsatane wa zida ndi zofunikira pakupanga. Kuwunika kothandiza kwa AD838 kumayamba ndi njira yonse yogwiritsira ntchito m'malo mwa dzina la nsanja yokha.