ASM E BY SIPLACE CP12 imashini ishyira

Nka moderi yibanze yuruhererekane rwa E, ASM SIPLACE CP12 ni imashini yubukungu ya moderi yubukungu yagenewe kuvanga cyane, ntoya nini yo hagati. Hamwe nigiciro cyiza-cyiza kandi cyoroshye, gifite umwanya wingenzi wamasoko mubijyanye na elegitoroniki y’abaguzi, ibikoresho bya elegitoroniki, kugenzura inganda, nibindi, kandi birakwiriye cyane:

Ibigo bito n'ibiciriritse bya EMS

Ibigo bya R&D n'imirongo itanga umusaruro

Imirongo myinshi itandukanye yihuta yo guhinduranya imirongo

II. Ibisobanuro byingenzi nibipimo bya tekiniki

Ibipimo bya tekiniki CP12 ibipimo birambuye

Umuvuduko wo gushyira umuvuduko 12,000-18,000 CPH (ukurikije iboneza)

Gushyira neza ± 40μm @ 3σ (ishyigikira ibice 0603)

Gutunganya ibice 0603 ~ 30mm × 30mm

Ubushobozi bwo kugaburira Kugera kuri 60 (kaseti 8mm)

Ingano yubunini 50mm × 50mm ~ 350mm × 300mm

Sisitemu yo kureba 1MP HD kamera + itara ryimpeta

Sisitemu yo kugenzura SIPLACE Pro verisiyo yibanze

Imbaraga zisabwa Icyiciro kimwe AC 220V / 2.5kVA

III. Guhanga udushya mu ikoranabuhanga n'ihame ry'akazi

1. Sisitemu yo gushyira ubwenge

Ikoranabuhanga rya adaptive nozzle: rihita rihindura umuvuduko wa vacuum (20-80kPa) kugirango hamenyekane neza ko ibintu bigenda neza kuva 0603 kugeza LED

Imyanya itatu PCB ihagaze: gufatisha imashini + vacuum adsorption inshuro ebyiri gukosora, guhagarara neza ± 0.1mm

2. Gutunganya amashusho

Kumenyekanisha ibice: 1MP kamera ifata amashusho

Gukuramo ibiranga: ibara hagati ihuza binyuze muri SIPLACE Icyerekezo algorithm

Indishyi zidasanzwe: gukosora-igihe cyo gukosora imyanya mugihe cyo gushyira

3. Sisitemu yo kugenzura ibikorwa

Servo ya Drive + imipira: kugera kuri X / Y umurongo uhagaze neza ± 5μm

Modular Z axis: 6 yigenga yigenga imitwe yimitwe, ishyigikira ibikorwa bisa

Icya kane, inyungu esheshatu zingenzi zo guhatanira

Ubukungu kandi neza

Igiciro cyo kugura ibikoresho cyagabanutseho 30% vs Model yo murwego rumwe

Gukoresha ingufu <3kW / h, igiciro gito cyo gukora muruganda

Guhinduka gukabije

Uzuza icyitegererezo cyuzuye muminota 15

Shyigikira uburyo bwinshi bwo kugaburira nka tray, tube n'umukandara

Kubungabunga ubwenge

Sisitemu yo kwisuzumisha irashobora guhanura 85% yamakosa asanzwe

Igishushanyo mbonera gikora ibyingenzi gusimbuza

Ihamye kandi yizewe

MTBF> amasaha 8,000

Ibice byingenzi bikoresha ibikoresho byatumijwe mu Buyapani no mu Budage

Biroroshye gukoresha uburambe

Igishushanyo mbonera

Shyigikira terefone igendanwa kure

Icyatsi kandi cyangiza ibidukikije

Urusaku <65dB

Yujuje ubuziranenge bwa RoHS2.0

V. Ibihe bisanzwe byo gusaba

Urugo rwubwenge: Kwishyiriraho moderi ya Wi-Fi (ibice 0603)

Ibikoresho bya elegitoroniki: Ikibaho cya ECU (paketi ya SOIC-8)

Igenzura ryinganda: Module ya PLC (LED + umuhuza uvanze gushiraho)

Ibikoresho byubuvuzi: Monitori yikuramo (0402 irwanya neza)

VI. Gahunda yuzuye yo kubungabunga ubuzima

1. Ibisobanuro bya buri munsi

Ibikorwa bya buri munsi:

Ultrasonic isukura nozzles (40kHz / 5min)

Kugaragaza Vacuum (agaciro gasanzwe ≥65kPa)

Kuyobora isuku ya gari ya moshi (hanagura hamwe na IPA99%)

Kubungabunga buri cyumweru:

Amavuta yo kugaburira ibiryo (Molykote HP-300)

Kamera yerekana kamera (ukoresheje isahani isanzwe ya USAF1951)

2. Urutonde rwibanze rwibikoresho

Ubwoko bw'igice cyisimbuza Icyiciro Icyitonderwa

Inteko ya Nozzle amezi 3-6 Tandukanya hagati ya 0603/0805 idasanzwe

Imashanyarazi ya Vacuum amezi 12 Reba niba diaphragm yaravunitse

Umukandara wo kugaburira amezi 6 Impagarara zigomba kuguma kuri 5 ± 0.2N

Servo ya moteri ya servo amezi 24 Kurwanya anti-static

3. Imbonerahamwe ya Calibration cycle

Igikoresho Cycle Igikoresho

Sisitemu igaragara ya Calibibasi yukwezi 1 Isahani isanzwe (harimo 0402)

Gushyira igitutu cyumutwe wa Calibibasi amezi 3 Igipimo cyumuvuduko wa Digital (0-10N)

Kurikirana parallelism kalibrasi y'amezi 6 Igikoresho cyo guhuza Laser

VII. Byimbitse gusuzuma amakosa no kuyobora

1. Isesengura ryibiti bisanzwe

Ikintu kibi: guhagarika umwanya mugihe

Impamvu zishoboka:

Kwambara ibice byohereza imashini (bishoboka 35%)

Servo moteri ya encoder idasanzwe (bishoboka 25%)

Sisitemu igaragara yibanze yibanze (bishoboka 20%)

Abandi (20%)

Uburyo bwo gusuzuma:

Reba X / Y axis gusubiza inyuma (bisanzwe <0.02mm)

Kusanya servo moteri yumurongo wamazi

Kora ikizamini cya MTF

2. Gukemura ibibazo bitanu

Ikosa 1: Impuruza E917 (vacuum idasanzwe)

Gukemura intambwe:

Reba kashe ya vacuum (igipimo cyo kumeneka <0.5kPa / min)

Gerageza solenoid valve igihe cyo gusubiza (bisanzwe ≤50ms)

Isuku ya vacuum (guhanagura IPA)

Ikosa 2: Gutakaza intambwe

Impamvu nyamukuru:

Guhagarika umukandara udahagije (bingana na 62%)

Kunanirwa kwabashoferi (bingana na 28%)

Igisubizo:

Kode yo gufata neza

1. Guhindura umukandara kuri 5N

2. Gupima ibyasohotse muri shoferi (1.2A ± 0.1)

3. Simbuza ibikoresho byokurya byambarwa

Ikosa 3: Kumenyekanisha amashusho byarananiranye

Gahunda yo gukoresha neza:

Igikoresho cyo kumurika:

Umucyo w'imbere: 70-80%

Inguni yumucyo kuruhande: 45 °

Igihe cyo kumurika: 200-300μs

Ikosa 4: Impuruza Z-axis irenze

Ingamba zo gukumira:

Reba amavuta ya sisitemu ya buri kwezi (Klüberplex BEM 41-132)

Kuvugurura uburebure bwimyanya ndangagitsina buri gihembwe

Ikosa 5: Guhagarika itumanaho rya sisitemu

Gukemura vuba:

Reba okiside ya interineti ya RJ45

Gerageza ubukererwe bwurusobe (bigomba kuba <2ms)

Ongera ushyireho umushoferi wa SIPLACE Pro

VIII. Ubwihindurize bwikoranabuhanga no kuzamura inzira

1. Amahitamo yo kuzamura ibyuma

Sisitemu yo kuzamura porogaramu yo kureba: 1MP → 5MP kamera (kongera igipimo cyo kumenyekana 30%)

Ihitamo ryihuta ryumutwe: CP12 → CP12H (umuvuduko wiyongereye kuri 25k CPH)

2. Inzira yo kuzamura software

Inyandiko y'ibanze version Imiterere yambere:

Wongeyeho imikorere yo kwigana 3D

Shyigikira AI guta ibikoresho

3. Gahunda yo guhuza umurongo

Iboneza kumurongo:

CP12 + DEK Icapiro rya Horizon → gukora umurongo muto wo gukora

(Ubushobozi bw'umusaruro bwiyongereyeho 40%, umwanya wo hasi wagabanutseho 25%)

IX. Inkunga yo gufata ibyemezo

1. Isesengura ry'inyungu

Umushinga CP12 Ibicuruzwa birushanwe Kugereranya inyungu

Igiciro kimwe cyo gushyira igiciro ¥ 0.003 ¥ 0.005 40% munsi

Guhindura umurongo umwanya 15min 30min 50% byihuse

Ikigereranyo cyo gukoresha ingufu 1.2kW / h 2.5kW / h Ingufu zizigama 52%

2. Ibyifuzo byo guhitamo

Ibisabwa gusabwa:

Inyandiko shingiro: ibereye kubakoresha bafite ingengo yimishinga (hafi 50 850.000)

Iterambere ryambere: risabwa abakiriya ba elegitoroniki yimodoka (hafi miliyoni 1.2)

X. Incamake na Outlook

ASM SIPLACE CP12 isobanura agaciro k'imashini zishyira mubukungu binyuze muburyo bwa moderi na sisitemu yo kubungabunga ubwenge. Umusaruro uhamye wa 12k CPH hamwe nukuri kuri mm 40μm bigabanya cyane ibiciro byumusaruro mugihe byemeza ubuziranenge. Hamwe nogutangiza ASM ya Smart12 ya SmartM ya ASM (hamwe nibikorwa byo kugenzura ubuziranenge bwa AI), iyi moderi izakomeza kuyobora udushya twikoranabuhanga mumashini yinjira-murwego rwoherejwe.