Máquina de colocação de smt ASM E BY SIPLACE CP12

As the core model of the E series, ASM SIPLACE CP12 is an economical modular placement machine designed for high-mix, small and medium-volume production. With its excellent cost-effectiveness and excellent flexibility, it occupies an important market position in the fields of consumer electronics, automotive electronics, industrial control, etc., and is particularly suitable for:

Small and medium-sized EMS companies

R&D centers and pilot production lines

Multi-variety fast switching production lines

II. Especificações principais e parâmetros técnicos

Technical indicators CP12 detailed parameters

Theoretical placement speed 12,000-18,000 CPH (depending on the configuration)

Placement accuracy ±40μm @3σ (supports 0603 components)

Component processing range 0603~30mm×30mm

Feeder capacity Up to 60 (8mm tape)

Substrate size 50mm×50mm~350mm×300mm

Vision system 1MP HD camera + fixed ring light

Control system SIPLACE Pro basic version

Power requirement Single-phase AC 220V/2.5kVA

III. Core technology innovation and working principle

1. Intelligent placement system

Adaptive nozzle technology: automatically adjusts vacuum pressure (20-80kPa) to ensure stable pickup of special-shaped components from 0603 to LED

Three-point PCB positioning: mechanical clamping + vacuum adsorption dual fixation, positioning accuracy ±0.1mm

2. Visual processing flow

Component recognition: 1MP camera captures images

Feature extraction: calculates center coordinates through SIPLACE Vision algorithm

Dynamic compensation: real-time correction of position deviation during placement

3. Motion control system

Servo drive + ball screw: achieve X/Y axis positioning accuracy ±5μm

Modular Z axis: 6 independently controlled placement heads, supporting parallel operation

Fourth, six core competitive advantages

Economical and efficient

Equipment acquisition cost reduced by 30% vs Models of the same level

Energy consumption <3kW/h, the lowest operating cost in the industry

Extreme flexibility

Complete full model conversion in 15 minutes

Support multiple feeding methods such as tray, tube and belt

Intelligent maintenance

Self-diagnosis system can predict 85% of common faults

Modular design makes key component replacement <5 minutes

Stable and reliable

MTBF>8,000 hours

Key components use imported components from Japan and Germany

Easy to use experience

Graphical guided programming

Support mobile phone remote monitoring

Green and environmentally friendly

Noise <65dB

Compliant with RoHS2.0 standard

V. Cenários típicos de aplicação

Smart home: Wi-Fi module mounting (0603 components)

Automotive electronics: ECU control board (SOIC-8 package)

Industrial control: PLC module (LED + connector mixed mounting)

Medical equipment: Portable monitor (0402 precision resistor)

VI. Plano de manutenção do ciclo de vida completo

1. Especificações de manutenção diária

Daily operations:

Ultrasonic cleaning of nozzles (40kHz/5min)

Vacuum detection (standard value ≥65kPa)

Guide rail cleaning (wipe with IPA99%)

Manutenção semanal:

Feeder gear oiling (Molykote HP-300)

Camera lens calibration (using USAF1951 standard plate)

2. Lista de peças de reposição principais

Spare part type Replacement cycle Precautions

Nozzle assembly 3-6 months Distinguish between 0603/0805 special models

Vacuum generator 12 months Check whether the diaphragm is broken

Feeder belt 6 months The tension must be maintained at 5±0.2N

Servo motor encoder 24 months Anti-static operation

3. Tabela de ciclos de calibração

Item Cycle Tool

Visual system calibration 1 month Standard calibration plate (including 0402 pattern)

Placement head pressure calibration 3 months Digital pressure gauge (0-10N)

Track parallelism calibration 6 months Laser alignment instrument

VII. In-depth fault diagnosis and maintenance guide

1. Typical fault tree analysis

Fault phenomenon: periodic placement offset

Possíveis causas:

Wear of mechanical transmission parts (probability 35%)

Servo motor encoder abnormality (probability 25%)

Visual system focus inaccurate (probability 20%)

Others (20%)

Processo de diagnóstico:

Check X/Y axis backlash (standard <0.02mm)

Collect servo motor current waveform

Perform visual MTF test

2. Cinco falhas comuns de tratamento

Fault 1: E917 alarm (vacuum abnormality)

Etapas de manuseio:

Check the sealing of vacuum pipeline (leakage rate <0.5kPa/min)

Test solenoid valve response time (standard ≤50ms)

Clean vacuum sensor (IPA wiping)

Fault 2: Feeder step loss

Causa raiz:

Insufficient belt tension (accounting for 62%)

Stepper driver failure (accounting for 28%)

Solução:

Maintenance code

1. Adjust belt tension to 5N

2. Measure the output current of the driver (1.2A±0.1)

3. Replace the worn feed gear

Fault 3: Image recognition failed

Optimization plan:

Lighting parameter setting:

Front light intensity: 70-80%

Side light angle: 45°

Exposure time: 200-300μs

Fault 4: Z-axis overload alarm

Medidas preventivas:

Check the lead screw grease every month (Klüberplex BEM 41-132)

Update the placement height compensation value every quarter

Fault 5: System communication interruption

Solução rápida de problemas:

Check the oxidation of the RJ45 interface

Test network latency (should be <2ms)

Reinstall SIPLACE Pro driver

VIII. Evolução tecnológica e caminho de atualização

1. Opções de atualização de hardware

Vision system upgrade package: 1MP→5MP camera (increase recognition rate by 30%)

High-speed head option: CP12→CP12H (speed increased to 25k CPH)

2. Rota de atualização de software

Basic version → Advanced version:

Added 3D simulation function

Support AI throwing material analysis

3. Production line integration plan

Online configuration:

CP12 + DEK Horizon printer → form a mini production line

(Production capacity increased by 40%, floor space reduced by 25%)

IX. Apoio à decisão de aquisição

1. Análise de custo-benefício

Project CP12 Competitive product A Advantage comparison

Single point placement cost ¥0.003 ¥0.005 40% lower

Line change time 15min 30min 50% faster

Energy consumption ratio 1.2kW/h 2.5kW/h Energy saving 52%

2. Sugestões de seleção

Recommended configuration:

Basic version: suitable for users with limited budget (about ¥850,000)

Advanced version: recommended for automotive electronics customers (about ¥1.2 million)

X. Resumo e Perspectivas

ASM SIPLACE CP12 redefines the value standard of economical placement machines through modular design and intelligent maintenance system. Its stable output of 12k CPH and accuracy of ±40μm significantly reduce production costs while ensuring quality. With the launch of ASM's CP12 Smart Edition (with integrated AI quality inspection function), this model will continue to lead the technological innovation of entry-level placement machines.