ASM E BY SIPLACE CP12 smt mashiinka meelaynta

Sida moodelka asaasiga ah ee taxanaha E, ASM SIPLACE CP12 waa mashiinka meelaynta qaabaysan ee dhaqaale ee loogu talagalay wax soo saarka mugga sare, yar yar iyo dhexdhexaadka ah. Iyada oo leh waxtarkeeda qiimaha sare leh iyo dabacsanaanta aadka u wanaagsan, waxay ku jirtaa booska suuqa muhiimka ah ee dhinacyada elektiroonigga macaamiisha, qalabka elektiroonigga baabuurta, xakamaynta warshadaha, iwm, waxayna si gaar ah ugu habboon tahay:

Shirkadaha yaryar iyo kuwa dhexdhexaadka ah ee EMS

Xarumaha R&D iyo khadadka wax soo saarka tijaabada

Khadadka wax soo saarka degdega ah ee kala duwan oo kala duwan

II. Tilmaamaha asaasiga ah iyo xuduudaha farsamada

Tilmaamayaasha farsamada CP12 cabbirro faahfaahsan

Xawaaraha meelaynta aragtida 12,000-18,000 CPH (waxay kuxirantahay qaabka)

Saxnaanta meelaynta ± 40μm @3σ (waxay taageertaa qaybaha 0603)

Kala duwanaanshiyaha farsamaynta qaybaha 0603 ~ 30mm × 30mm

Awoodda quudiyaha ilaa 60 (cajalad 8mm)

Cabbirka substrate-ka 50mm × 50mm ~ 350mm × 300mm

Nidaamka aragga 1MP HD kamarad + iftiinka giraanta go'an

Nidaamka xakamaynta SIPLACE Pro nooca aasaasiga ah

Baahida korantada hal waji AC 220V/2.5kVA

III. Hal-abuurnimada tignoolajiyada asaasiga ah iyo mabda'a shaqada

1. Nidaamka meelaynta garaadka

Tiknoolajiyada birta la qabsiga ah: waxay si toos ah u hagaajisaa cadaadiska vacuum (20-80kPa) si loo hubiyo soo qaadista xasilloon ee qaybaha qaabaysan ee 0603 ilaa LED

Meesha PCB-da saddex-dhibcood ah: isku dhejinta farsamada + vacuum adsorption dual hagaajin, saxnaanta meelaynta ± 0.1mm

2. Socodka habaynta muuqaalka

Aqoonsiga qaybaha: 1MP kamarad ayaa qaadaysa sawirro

Soo saarista sifada: waxay ku xisaabisaa isku xidhka xarunta SIPLACE Vision algorithm

Magdhawga firfircoon: hagaajinta wakhtiga dhabta ah ee weecinta booska inta lagu jiro meelaynta

3. Habka xakamaynta dhaqdhaqaaqa

Servo wadista + kubbadda kubbadda: ku guulaysato meelaynta dhidibka X/Y ± 5μm

dhidibka Z Modular: 6 madax meelaynta si madaxbanaan loo xakameeyo, taageeraya hawlgalka barbar socda

Afar, lix faa'iidooyin oo udub dhexaad u ah tartanka

Dhaqaale iyo hufnaan

Qiimaha iibka qalabka waxaa hoos u dhacay 30% vs Model oo isku heer ah

Isticmaalka tamarta <3kW/h, qiimaha ugu hooseeya ee shaqada ee warshadaha

Dabacsanaan aad u daran

Buuxi qaabka beddelka 15 daqiiqo gudahood

Taageer hababka quudinta badan sida saxaarad, tuubo iyo suunka

Dayactirka caqliga

Nidaamka is-aqoonsiga ayaa saadaalin kara 85% khaladaadka caadiga ah

Naqshad qaabaysan ayaa ka dhigaysa beddelka qaybta muhiimka ah <5 daqiiqo

Deggan oo la isku halayn karo

MTBF>8,000 saacadood

Qaybaha muhiimka ah waxay isticmaalaan qaybaha laga keeno Japan iyo Germany

Way fududahay in la isticmaalo khibrad

Barnaamij garaafeed hagayo

Taageerada la socodka fog ee taleefanka gacanta

Cagaaran iyo deegaan ahaan u wanaagsan

Sawaxan <65dB

Waafaqsan heerka RoHS2.0

V. Xaaladaha codsiga caadiga ah

Guriga casriga ah: Kordhinta moduleka Wi-Fi (0603 qaybood)

Qalabka elektiroonigga ah ee baabuurta: guddiga kontoroolka ECU (xirmo SOIC-8)

Xakamaynta warshadaha: module PLC (LED + isku dhafka isku dhafan ee kor u kaca)

Qalabka caafimaadka: Kormeeraha la qaadi karo (0402 precision resistor)

VI. Qorshaha dayactirka wareegga nolosha oo buuxa

1. Tilmaamaha dayactirka maalinlaha ah

Hawlgallada maalinlaha ah:

Nadiifinta Ultrasonic ee tuubooyinka (40kHz/5min)

Ogaanshaha vacuum (qiimaha caadiga ah ≥65kPa)

Nadiifinta tareenka hagaha (ku tirtir IPA99%)

Dayactirka toddobaadlaha ah:

Saliidda qalabka quudinta (Molykote HP-300)

Qalabaynta lenska kamarada (iyadoo la adeegsanayo saxanka caadiga ah ee USAF1951)

2. Liiska qaybaha furaha

Nooca bedka ee wareegga wareegga Taxadirka

Isku-xidhka budada 3-6 bilood Kala saar inta u dhaxaysa 0603/0805 moodooyinka gaarka ah

Dab-dhaliye vacuum 12 bilood Hubi in diaphragmku jabay iyo in kale

Suunka quudiyaha 6 bilood Xiisadda waa in lagu hayaa 5±0.2N

Codeeyaha matoorka Servo 24 bilood Hawlgalka lidka ku ah

3. Miiska wareegga wareegga

Qalabka Wareegga Shayga

Habaynta muuqaalka 1 bilood saxan cabbirida caadiga ah (oo ay ku jiraan qaabka 0402)

Meelaynta cabbirka cadaadiska madaxa 3 bilood Qiyaasta cadaadiska dhijitaalka ah (0-10N)

Raad-raac isbarbardhigga isbarbardhigga 6 bilood qalabka toosinta leyska

VII. Cilladda si qoto dheer loo baadho iyo hagaha dayactirka

1. Falanqaynta qaladka caadiga ah ee geedka

Dhacdada qaladka ah: meelaynta xilliyeedka ah

Sababaha suurtagalka ah:

Xiro qaybaha gudbinta farsamada (ixtimaalka 35%)

Matoorka Servo matoor aan caadi ahayn ( itimaalka 25%)

Nidaamka muuqaalka ayaa diiradda saaraya khaldan (ixtimaalka 20%)

Kuwo kale (20%)

Habka ogaanshaha:

Hubi dhabarka dambe ee dhidibka X/Y (Heerka <0.02mm)

Ururi servo motor mowjadda hadda jira

Samee tijaabada MTF muuqaal ah

2. Shan qalad oo la wada qabto

Khaladka 1: E917 alaarmiga (vacuum aan caadi ahayn)

Tallaabooyinka wax ka qabashada:

Hubi xidhitaanka dhuumaha faakuumka (heerka daadinta <0.5kPa/min)

Tijaabi wakhtiga jawaab celinta waalka solenoid (heerka ≤50ms)

Dareemaha vacuum nadiif ah (IPA masaxidda)

Khaladka 2: Luminta tallabada quudiyaha

Sababta asalka ah:

Suunka aan ku filnayn (waxaa lagu xisaabtamayaa 62%)

Cilad-darrada darawalka Stepper (la xisaabtanka 28%)

Xalka:

Koodhka dayactirka

1. Ku hagaaji xiisadda suunka 5N

2. Cabbir wax soo saarka hadda ee darawalka (1.2A±0.1)

3. Beddel qalabka quudinta ee duugoobay

Khaladka 3: Aqoonsiga sawirku wuu fashilmay

Qorshaha wanaajinta:

Dejinta cabbirka iftiinka:

Iftiinka hore: 70-80%

Xagasha iftiinka dhinaca: 45°

Wakhtiga kashifaadda: 200-300μs

Khaladka 4: dhidibka Z-axis alaarmiga xad dhaafka ah

Tallaabooyinka ka hortagga:

Hubi dufanka istaroogga rasaasta bil kasta (Klüberplex BEM 41-132)

Cusbooneysii qiimaha gunnada dhererka meelaynta rubuci kasta

Khaladka 5: Joojinta xidhiidhka nidaamka

Cilad-baadhis degdeg ah:

Hubi oksaydhka is dhexgalka RJ45

Tijaabi daahitaanka shabakada (waa inay noqotaa <2ms)

Dib u rakib SIPLACE Pro darawalka

VIII. Kobcinta tignoolajiyada iyo dariiqa cusboonaysiinta

1. Ikhtiyaarada cusboonaysiinta qalabka

Xirmada cusboonaysiinta nidaamka aragga: 1MP→5MP kamarad (ku kordhi heerka aqoonsiga 30%)

Doorashada madaxa xawaaraha sare: CP12→CP12H (xawaaraha ayaa kordhay 25k CPH)

2. Dariiqa cusboonaysiinta Software-ka

Nooca aasaasiga ah → Nooca sare:

Shaqada jilitaanka 3D ee lagu daray

Taageer AI tuurista falanqaynta walxaha

3. Qorshaha isku dhafka khadka wax soo saarka

Qaabeynta khadka:

CP12 + DEK Horizon printer → samee khad wax soo saar yar yar

(Awoodda wax-soo-saarka ayaa kordhay 40%, bannaanka sagxadda ayaa la dhimay 25%)

IX. Taageerada go'aanka soo iibsiga

1. Falanqaynta kharashka-faa'iidada

Mashruuca CP12 Alaabta Tartamaya Isbarbardhigga Faa'iidada

Meelaynta hal dhibic qiimaha ¥0.003 ¥0.005 40% hoose

Waqtiga beddelka khadka 15min 30min 50% dhaqso

Saamiga isticmaalka tamarta 1.2kW/h 2.5kW/saacaddii Tamarta badbaadinta 52%

2. Soo jeedinta xulashada

Qaabeynta lagu taliyay:

Nooca aasaasiga ah: ku habboon isticmaalayaasha leh miisaaniyad xaddidan (qiyaastii ¥850,000)

Nooca horumarsan: lagula taliyay macaamiisha qalabka elektiroonigga ah ee baabuurta (qiyaastii ¥1.2 milyan)

X. Kooban iyo Muuqaal

ASM SIPLACE CP12 waxay dib u qeexdaa heerka qiimaha mashiinada meelaynta dhaqaalaha iyada oo loo marayo nashqad qaabaysan iyo nidaamka dayactirka caqliga leh. Wax soo saarkeeda xasilloon ee 12k CPH iyo saxnaanta ± 40μm waxay si weyn u yaraynaysaa kharashka wax soo saarka iyada oo la hubinayo tayada. Iyadoo la bilaabayo ASM's CP12 Smart Edition (oo leh isku dhafan shaqada kormeerka tayada AI), qaabkani wuxuu sii wadi doonaa hogaaminta hal-abuurka tignoolajiyada ee mashiinada meelaynta heerka gelitaanka.