Ko te upoko mahi SIPLACE CP14 he waahanga whakauru matua i hangaia e ASM Assembly Systems (ko Siemens Electronic Assembly Systems i mua) mo nga miihini whakauru tere me te tino tika, he waahanga nui o nga miihini whakauru raupapa SIPLACE X. Ko te upoko mahi kua arotauhia mo te nui-nui, te whakakotahi i nga taiao whakangao hiko me te pai mo te ultra-tiketike-tere me te whakanoho tika o 01005 ki nga waahanga IC nui (penei i te 0402, 0603, QFN, POP, me etahi atu).
2. Papamuri Hangarau me te tuunga maakete
Papamuri Whakawhanaketanga: Ki te whakatutuki i nga whakaritenga whakanohonga teitei o nga waahanga moroiti (01005) me nga waahanga motuhake i roto i nga umanga penei i te 5G me te hikohiko miihini.
Te tuunga o te maakete: Nga raina whakangao SMT waenga-ki-te-tiketike, te whakataurite i te tere me te tika (ko te tere o te kaupapa o te upoko mahi CP14 ka eke ki te 156,000 CPH)
Whanaungatanga Whakatupuranga: Ko te CP14 he putanga whakahou o CP12, a ko nga whakapainga matua ko:
He 30% mama ake te rakau pupuha
Ko te tere whakautu o te punaha korehau kua piki ake e 20%
Kua taapirihia te mahi matawai mata
3. He whakamaramatanga mo te hanganga miihini
1. Pūnaha miihini matua
Nga waahanga Hangarau Rorohiko
Ko te punaha puku tuaka-maha e whakamahi ana i te motuka raina + te hangarau arataki whakatārewatanga autō (patent DE102015216789), te tukurua tuaka-Z ±5μm
Ko te mahunga mahunga whakaurunga 16 nga puha e whakahaere takitahi ana, a, kei ia pupuha he hurihanga tuaka-θ motuhake (taumira 0.01°)
Hangahanga whakaheke wiri Hoahoa whakaheke wiri taumata-toru (te whakamaarama hiko hiko + parepare rapa hāngū + puna hau)
Whakakapi kōwae tere Hoahoa kōwae, kotahi te wā whakakapi upoko mahi <90 hēkona (tae atu ki te whakatikatika)
2. Pūnaha whakahaere nekehanga
Tuaka X/Y: te puku nekeneke raina, te whakaterenga teitei 3G
Tuaka Z: te taraiwa motini reo, te awhe mana pehanga 0.1-5N (te 0.01N te hikoi ka taea te whakarite)
θ tuaka: motuka taraiwa tika (DDM), tere 3000rpm
IV. Te hikohiko me te punaha puoro
1. Whatunga pūoko mohio
Momo pūoko Tawhā Hangarau Mahi
Awhe ine taiaho 3D Awhe ine 0-10mm, taumira 1μm Waahanga kitea tahitanga, utu PCB warpage
Pūnaha matakite reiti anga teitei 2000fps CMOS, 5μm taumira whatu Te tirohanga o te wa-tūturu me te kitenga hapa
Matrix vacuum sensor 16 takere te aroturuki motuhake, te wa whakautu <1ms Tiki reeti angitu te aroturuki me te tiaki matapae
Kōwae aroturuki pāmahana 8-ira te ine pāmahana, tika ± 0.5 ℃ Kapeneheihana whakakino wera me te whakamarumaru wera
2. Whakahaere hoahoanga
Kaiwhakahaere matua: Xilinx Zynq UltraScale + MPSoC
Whakawhitiwhiti-waahi: TSN (Waihanga Waahanga Waahanga), wa huringa 62.5μs
Pūnaha haumaru: SIL3 te pakaru haumaru, te whakaū encoder rua
V. Tawhā mahi
1. Nga korero taketake
Taupū Tawhā
Awhe waahanga e tika ana 01005 (0.4×0.2mm)~30×30mm (tae atu ki te 0.3mm pitch CSP)
Te tere whakapuru ariā 156,000CPH (paerewa IPC9850)
Whakaeke tika ±25μm@3σ (Cpk≥1.67)
Mokowā wae iti 0.15mm (me whai puha motuhake)
Taumaha 4.2kg (tae atu ki te huinga pupuha paerewa)
2. Nga whakaritenga taiao
Nga Whakaritenga Tawhā
Te pāmahana mahi 23±2 ℃ (he awheawhe mahana tonu e hiahiatia ana)
Awhe haumākū 40-60%RH (karekau he tōhau)
rangi kōpeke 6bar±0.2bar, ISO8573-1 Class 2 paerewa
VI. Te auaha hangarau matua
1. Pūnaha Utu Tika Hihiri (DACS)
Ngā āhuatanga utu wā-tūturu:
Hurihanga waiariki miihini (ma te whatunga pūoko pāmahana)
Te koretake o te nekehanga (i runga i te mana whakaterenga whakamua)
Hurihanga PCB (whakauru raraunga matawai 3D)
2. Rautaki whakanohonga mohio
Mana urutau pehanga:
Hangarau taunga ngawari (<0.1N te kaha whakapā)
Ko te whakapiri konuhono te aro turuki i te whakarereketanga (ma roto i te pūoko nekehanga laser)
Waahanga whakahaere algorithm:
Ko te mana parepare-a-te-waahi hangarite
Waahanga moroiti hātepe hātepe hātepe
VII. Pūnaha tiaki
1. Mahere tiaki taumata-toru
Hurihuri Tūemi Tohu Hangarau
Tirohanga horoi nozzle ia ra Whakamahia he pene horoi motuhake (P/N: SIPLACE 488-223) hei horoi i te pakitara o roto o te puha.
Tirotiro ia wiki Tirohanga punaha korehau Whakamatauhia te wa whakatuu korehau o nga hongere 16 (uara paerewa <50ms)
Te tiaki ia marama Te whakahinuhinu o nga waahanga neke Whakamahia te hinu motuhake (Klüberplex BEM 41-132), te inenga 0.2ml/rererangi aratohu
Tirohanga-a-tau Te whakatikatika matawhānui Kei roto ko:
• Te whakarite i te roa o te arotahi o te punaha whatu
• Kapeneheihana wahanga whakawaehere
• Whakatairanga ira kore o te pūoko kaha
2. Mahi tiaki matapae
Aroturuki taupū hauora:
Te kakahu pupuha (i runga i te wetewete ngaru korehau)
Te matapae oranga (whakatairanga hihinga wiri)
Pūnaha whakaoho atamai:
Whakatupato hapa moata (pērā i te E710: He rerekee te hauka-Z)
Te pana whakaaro tiaki (ma roto i te ASM Remote Smart Factory)
8. Te tātaritanga o te he
1. Te hapa o te miihini
Waehere Tirohanga Putaketake tātaritanga Rongoa
E201 Z-axis servo overload Voice coil motor dissipation heat is poor Clean the heat dissipation channel and check the cooling fan
E315 θ-tuka-tuunga ine ine ka pokanoa te tohu whakawaehere Tirohia te waea whakamarumaru ka mahia ano te turanga
2. Rahunga pūnaha korehau
Waehere Tirohanga Putaketake tātaritanga Rongoa
E407 Kua pakaru te rewharewha o te hongere-maha Kua pakaru te diaphragm takirere Whakakapi i te roopu takirere (P/N: SIPLACE 577-991)
E412 Te whakaroa mo te whakautu korehau Te aukati i tetahi waahanga o te paipa Whakamahia te ngira 0.3mm hei horoi
3. Rahunga pūnaha tirohanga
Waehere Tirohanga Putaketake tātaritanga Rongoa
E521 Ataahua ngongo Pollution rōpū Arotahi, whakaahuru LED ranei Ngaiotanga horoi whatu, ine i te kaha puna marama
E533 Raraunga whakatikatika rerekee Te whakatakotoranga o te papa tuunga inenga Whakahokia ano te Ruānuku Whakaritea Matakite
IX. Whakapai ake me te whiriwhiri
1. Kōwhiringa roha mahi
Waehere Kōwhiringa Whakaahuatanga Mahi
OPX-014-001 Kete whakatakotoranga tino tika (tae atu ki te pupuha taumata nano, kua pai ake ki te ±15μm)
OPX-014-003 putanga pāmahana teitei (tautoko 85 ℃ taiao, tae atu ki te punaha whakahinuhinu motuhake)
OPX-014-005 kete anti-static (ESD<10V, e tika ana mo nga waahanga RF)
2. Ara whakamohoatanga mohio
Whakautu Maamaa ASM: Ko te tawhā whakanohonga-a-AI te arotautanga whaiaro
Kete Maama Mamati: Kete taputapu whakatauira mahanga matihiko
X. Take tono
Mahere whirihoranga raina hanga hiko miihini:
Whakakotahitanga taputapu: 4×SIPLACE X4s (e rua nga upoko mahi CP14 ia ia)
Waenga angamaheni:
01005 parenga (60% 0402)
QFN-56 (0.4mm pitch)
Tuhono ahua motuhake (tae atu ki te 15mm)
Mahi ine:
OEE Matawhānui: 92.3%
Moenga wa rahunga: 1,750 haora
XI. Te ia whanaketanga hangarau
Hoahoa mama ake: Te rakau pupuhi muka waro (50% te whakaheke taumaha)
Mana honohono mara ahupūngao maha:
Wiri-wera-te ahotea arotautanga mahi tahi
Taupānga tairongo quantum:
Inenga turanga nano (waahi tauira)
Ko tenei upoko mahi e tohu ana i te taumata matatau o naianei o te hangarau tuunga SMT. Ka tutuki i a ia he toenga tino pai i waenga i te tere me te tika na roto i te whakaurunga hangarau hohonu, a ko te otinga pai mo te hanga hiko teitei.