ASM E BY SIPLACE omutwe gw’okuteeka cp14 03109887

Omutwe gw’omulimu gwa SIPLACE CP14 ye modulo y’okuteeka core placement eyakolebwa ASM Assembly Systems (eyali Siemens Electronic Assembly Systems) ku byuma ebiteeka ku sipiidi ey’amaanyi n’ebituufu, era kitundu kikulu nnyo mu byuma ebiteeka SIPLACE X series. Omutwe gw’omulimu gulongooseddwa nnyo mu mbeera z’okukola ebyuma eby’obuzito obw’amaanyi, ebitabuddwa ennyo era nga gusaanira okuteekebwa ku sipiidi ey’amaanyi ennyo era entuufu eya 01005 ku bitundu bya IC ebinene (nga 0402, 0603, QFN, POP, n’ebirala).

2. Ensibuko y’ebyekikugu n’okuteekebwa mu katale

Enkulaakulana: Okutuukiriza ebyetaago by’okuteeka ebitundu ebitonotono (01005) n’ebitundu ebirina enkula ey’enjawulo mu makolero nga 5G n’ebyuma by’emmotoka

Okuteekebwa mu katale: Layini z’okufulumya SMT ez’omu makkati okutuuka ku mutindo ogwa waggulu, okutebenkeza sipiidi n’obutuufu (sipiidi y’enzikiriziganya y’omutwe gw’omulimu gwa CP14 esobola okutuuka ku 156,000 CPH)

Enkolagana y’emilembe: CP14 nkyukakyuka ya CP12 erongooseddwa, era ebikulu ebirongooseddwa mulimu:

Omuggo gwa nozzle guweweevu ebitundu 30%

Sipiidi y’okuddamu kw’enkola ya vacuum eyongerwako ebitundu 20% .

Yayongeddeko omulimu gw'okusika ebitundu ku ngulu

3. Ennyinyonnyola enzijuvu ku nsengeka y’ebyuma

1. Enkola y’ebyuma enkulu

Subsystem Ebintu ebikwata ku by’ekikugu

Enkola ya multi-axis drive ekozesa linear motor + magnetic okuyimiriza okulungamya tekinologiya (patent DE102015216789), Z-ekisiki repeatability ±5μm

Ensigo za matrix 16 ez’omutwe gw’okuteeka zifugibwa mu ngeri eyetongodde, era buli ntuuyo eriko enzitoya ya θ-axis eyetongodde (okusalawo 0.01°) .

Enkola y’okukendeeza okukankana Dizayini y’okukendeeza okukankana ey’emitendera esatu (active electromagnetic damping + passive rubber buffer + air spring)

Okukyusa modulo mu bwangu Dizayini ya modulo, obudde bw’okukyusa omutwe gw’omulimu gumu

2. Enkola y’okufuga entambula

X/Y axis: linear motor drive, okwanguyiriza okusinga 3G

Z ekisiki: eddoboozi koyilo motor drive, puleesa okufuga range 0.1-5N (programmable 0.01N omutendera)

θ ekisiki: motor evuga obutereevu (DDM), sipiidi 3000rpm

IV. Enkola y’ebyuma n’enkola ya sensa

1. Omukutu gwa sensa ogw’amagezi

Ekika kya sensa Ebipimo eby’ekikugu Omulimu

3D laser altimeter Okupima 0-10mm, okusalawo 1μm Okuzuula ebitundu coplanarity, PCB warpage okuliyirira

Enkola y’okulaba ku mutindo gwa fuleemu eya waggulu 2000fps CMOS, 5μm optical resolution Okukwatagana kw’ebitundu mu kiseera ekituufu n’okuzuula obulema

Matrix vacuum sensor 16 emikutu okulondoola okwetongodde, obudde bw’okuddamu <1ms Okulondoola omutindo gw’obuwanguzi bwa Pickup n’okulabirira okuteebereza

Module y’okulondoola ebbugumu okupima ebbugumu okw’ensonga 8, obutuufu ±0.5°C Okuliyirira okukyukakyuka kw’ebbugumu n’okukuuma ebbugumu erisukkiridde

2. Enzimba y’okufuga

Omufuzi omukulu: Xilinx Zynq UltraScale+ MPSoC

Empuliziganya mu kiseera ekituufu: TSN (Time Sensitive Network), obudde bw’enzirukanya 62.5μs

Enkola y’obukuumi: SIL3 safety brake, okukakasa encoder emirundi ebiri

V. Ebipimo by’enkola y’emirimu

1. Ebikwata ku nsonga enkulu

Omuwendo gw’Ebipimo (Parameters Index).

Ekitundu ekikozesebwa 01005 (0.4 × 0.2mm) ~ 30 × 30mm (nga mw'otwalidde 0.3mm eddoboozi CSP)

Sipiidi y’okussaako mu ndowooza 156,000CPH (omutindo gwa IPC9850)

Obutuufu bw’okussaako ±25μm@3σ (Cpk≥1.67)

Ebanga erisinga obutono mu bitundu 0.15mm (entuuyo ey’enjawulo yeetaagibwa)

Obuzito 4.2kg (nga mw’otwalidde ne standard nozzle set)

2. Ebyetaago by’obutonde bw’ensi

Ebyetaagisa mu Parameters

Ebbugumu ly’okukola 23±2°C (omusomo gw’ebbugumu ogutaggwaawo gwetaagibwa)

Obunnyogovu buba 40-60%RH (tewali kufuumuuka)

Empewo enyigirizibwa 6bar±0.2bar, ISO8573-1 Class 2 omutindo

VI. Obuyiiya bwa tekinologiya obukulu

1. Enkola y’okuliyirira obutuufu obw’amaanyi (DACS) .

Ensonga z’okuliyirira mu kiseera ekituufu:

Okukyusakyusa ebbugumu mu byuma (nga tuyita mu mutimbagano gwa sensa y’ebbugumu) .

Entambula inertia (esinziira ku acceleration feedforward control) .

PCB deformation (3D okusika data okuddamu) .

2. Enkola ey’amagezi ey’okuteeka abantu mu bifo

Okufuga okukyusakyusa puleesa:

Tekinologiya w’okukka wansi mu ngeri ennyogovu (<0.1N contact force) .

Okulondoola okukyukakyuka kw’ekikuta kya solder (okuyita mu sensa y’okusengulwa kwa layisi) .

Enkola y’okukwata ebitundu:

Ekitundu ekitali kya kigero anti-flip control

Micro component anti-okufuuwa amazzi algorithm

VII. Enkola y’okuddaabiriza

1. Enteekateeka y’okuddaabiriza ey’emitendera esatu

Cycle Item Ensonga ez’ekikugu

Okukebera okwoza entuuyo buli lunaku Kozesa ekkalaamu ey’enjawulo ey’okwoza (P/N: SIPLACE 488-223) okuyonja ekisenge eky’omunda ekya ntuuyo

Okukebera buli wiiki Okukebera enkola ya vacuum Gezesa obudde bw’okuteekawo vacuum y’emikutu 16 (omuwendo gwa mutindo <50ms)

Okuddaabiriza buli mwezi Okusiiga ebitundu ebitambula Kozesa giriisi ey’enjawulo (Klüberplex BEM 41-132), dose 0.2ml/guide rail

Okukebera buli mwaka Okupima okujjuvu Mulimu:

• Okupima obuwanvu bw’enkola y’amaaso (optical system focal length calibration).

• Okuliyirira kwa phase ya encoder

• Sensulo ya maanyi zero point calibration

2. Omulimu gw’okuddaabiriza ogw’okuteebereza

Okulondoola omuwendo gw’ebyobulamu:

Okwambala kwa nozzle (okusinziira ku kwekenneenya enkula y’amayengo ga vacuum) .

Okuteebereza obulamu bwa bbeeri (okuzuula ekika ky’okukankana) .

Enkola ya alamu ey’amagezi:

Okulabula ensobi nga bukyali (nga E710: Z-axis harmonic abnormality) .

Okuteesa ku ndabirira okusika (okuyita mu ASM Remote Smart Factory)

8. Okuzuula ensobi mu ngeri eya bulijjo

1. Ensobi mu byuma

Code Phenomenon Okwekenenya ekikolo ekivaako Ekigonjoola

E201 Z-axis servo overload Okusaasaanya ebbugumu mu motor ya voice coil kubi Yoza omukutu gw’okusaasaanya ebbugumu era okebere cooling fan

E315 θ-axis positioning deviation Siginini ya enkoda etaataaganyizibwa Kebera waya y’okuziyiza era oddemu okukola grounding

2. Enkola ya vacuum okulemererwa

Code Phenomenon Okwekenenya ekikolo ekivaako Ekigonjoola

E407 Okulemererwa kwa vacuum ey’emikutu mingi Diaphragm ya valve y’okusaasaanya eyonoonese Kyuusa ekibinja kya valve (P/N: SIPLACE 577-991)

E412 Okulwawo okuddamu mu vacuum Okuzibikira ekitundu ku payipu Kozesa empiso ya mm 0.3 okuyonja

3. Enkola y’okulaba okulemererwa

Code Phenomenon Okwekenenya ekikolo ekivaako Ekigonjoola

E521 Image blur Obucaafu bw’ekibinja kya lenzi oba okukendeeza ku LED Okwoza okw’amaaso okw’ekikugu, pima amaanyi g’ensibuko y’ekitangaala

E533 Data y’okupima etali ya bulijjo Okukyama mu kifo ky’olubaawo lw’okupima Ddamu okukola Vision Calibration Wizard

IX. Okulongoosa n'okulonda

1. Enkola z’okugaziya emirimu

Koodi y’okulonda Ennyonnyola y’omulimu

OPX-014-001 Ultra-precision placement kit (nga mw’otwalidde n’entuuyo ya nano-level, obutuufu bwalongoosebwa okutuuka ku ±15μm)

OPX-014-003 high temperature version (ewagira obutonde bwa 85°C, nga mw’otwalidde n’enkola ey’enjawulo ey’okusiiga)

OPX-014-005 anti-static kit (ESD<10V, esaanira ebitundu bya RF)

2. Ekkubo ery’okulongoosa ery’amagezi

ASM Smart Reponse: Okwelongoosa mu parameter y’okuteeka eyesigamiziddwa ku AI

Digital Twin Kit: Ekitabo ky’ebikozesebwa mu kukola ebifaananyi eby’amabiri ebya digito

X. Omusango gw’okusaba

Enteekateeka y’okusengeka layini y’okufulumya ebyuma by’emmotoka:

Okugatta ebyuma: 4×SIPLACE X4s (buli emu eriko emitwe 2 egy’emirimu egya CP14)

Ebitundu ebimanyiddwa:

01005 ebiziyiza (60% 0402) .

QFN-56 (obuwanvu bwa mm 0.4)

Ebiyungo eby’enjawulo (okutuuka ku mm 15) .

Omulimu ogupimiddwa:

OEE ekwata ku buli kimu: 92.3%

Ekiseera ekigere eky’okulemererwa: essaawa 1,750

XI. Omuze gw’okukulaakulanya tekinologiya

Dizayini enyangu: Omuggo gw’entuuyo ya kaboni (50% okukendeeza ku buzito)

Okufuga okuyungibwa kw’ennimiro ya fizikisi eziwera:

Okukankana-ebbugumu-okunyigirizibwa okukolagana okulongoosa

Okukozesa okutegeera kwa quantum:

Okupima ekifo mu nanoscale (omutendera gwa prototype) .

Omukulu ono ow’emirimu akiikirira omutendera ogw’omulembe oguliwo kati ogwa tekinologiya w’okuteeka SMT. Etuuka ku bbalansi entuufu wakati w’embiro n’obutuufu ng’eyita mu kugatta tekinologiya mu buziba era kye kigonjoola ekisinga okwettanirwa mu kukola ebyuma eby’omulembe.