ASM E BY SIPLACE madaxa meelaynta cp14 03109887

Madaxa shaqada SIPLACE CP14 waa unug meelayn xudun ah oo ay nashqadeeyeen ASM Assembly Systems (oo hore u ahaan jiray Siemens Electronic Assembly Systems) ee loogu talagalay mashiinada meelaynta xawaaraha sare iyo saxsan sare, waana qayb muhiim ah oo ka mid ah mashiinada meelaynta taxanaha SIPLACE X. Madaxa shaqada waxaa loo habeeyay jawiga wax soo saarka elektaroonigga ah ee sarreeya, isku-dhafka sare leh wuxuuna ku habboon yahay ultra-xawaaraha sare iyo meelaynta saxda ah ee 01005 qaybaha waaweyn ee IC (sida 0402, 0603, QFN, POP, iwm.).

2. Farsamada soo jireenka ah iyo meelaynta suuqa

Asalkii hore ee horumarinta: Si loo daboolo shuruudaha meelaynta cufnaanta sare ee qaybaha yaryar (01005) iyo qaybaha qaabaysan gaarka ah ee warshadaha sida 5G iyo elektiroonigga baabuurta

Meelaynta suuqa: Khadadka wax soo saarka dhexe-ilaa-sare ee SMT, dheelitirka xawaaraha iyo saxda ah (xawaaraha aragtida madaxa shaqada CP14 wuxuu gaari karaa 156,000 CPH)

Xidhiidhka guud: CP14 waa nooca la cusboonaysiiyay ee CP12, horumarada ugu waaweyna waxaa ka mid ah:

Usha birta ayaa 30% ka fudud

Xawaaraha jawaabta nidaamka faakuumka waxa lagu kordhiyey 20%

Shaqada iskaanka dusha sare ee qaybta lagu daray

3. Sharaxaad faahfaahsan oo ku saabsan qaabdhismeedka farsamada

1. Nidaamka farsamada asaasiga ah

Nidaam hoosaadka Tilmaamaha Farsamada

Nidaamka wadista dhidibada badan wuxuu adeegsadaa mashiinka toosan + tignoolajiyada hagaha joojinta magnetic (patent DE102015216789), dhidibka Z-celcelis ahaan ± 5μm

Matrixka madaxa meelaynta 16 nozzles si madax banaan ayaa loo kontroolaa, nozzle kastana waxa lagu qalabeeyaa wareeg θ-axis madax-banaan (xarka 0.01°)

Habka dhimista gariirka saddex-heer naqshad dhimis gariir (qalab korantada oo firfircoon + caag dadban + guga hawada)

Beddelka moduleka degdega ah Naqshad qaabaysan, hal shaqo oo beddelka madaxa waqtiga <90 ilbiriqsi (oo ay ku jirto dib u habeyn)

2. Habka xakamaynta dhaqdhaqaaqa

dhidibka X/Y: wadista matoorka toosan, dardargelinta ugu badan 3G

dhidibka Z: wadista gariiradda codka codka, kala duwanaanshaha xakamaynta cadaadiska 0.1-5N (tallaabo 0.01N la samayn karo)

θ dhidibka: matoorka wadista tooska ah (DDM), xawaare 3000rpm

IV. Qalabka elektiroonigga ah iyo habka dareemayaasha

1. Shabakadda dareemayaasha caqliga

Nooca dareemayaasha cabbirrada farsamada Shaqada

3D altimeter laysarka Cabbiraadda u dhaxaysa 0-10mm, xallinta 1μm Ogaanshaha isku-dhafka qaybaha, PCB magdhowga bogga dagaal

Nidaamka aragga heerka sare ee 2000fps CMOS, 5μm xallinta indhaha ee wakhtiga-dhabta ah isku toosinta qaybta iyo ogaanshaha cillad

Matrix vacuum sensor 16 kanaalka kormeer madaxbannaan, waqtiga jawaabta <1ms Korjoogteynta heerka guusha ee soo qaadashada iyo dayactirka saadaalinta

Qaybta ilaalinta heerkulka 8-dhibcaha cabbiraadda heerkulka, saxsanaanta ± 0.5℃ Magdhowga qallafsanaanta kulaylka iyo ilaalinta kulaylka

2. Xakamaynta dhismaha

Xakamaynta ugu weyn: Xilinx Zynq UltraScale+ MPSoC

Isgaarsiinta waqtiga-dhabta ah: TSN (Shabakadda xasaasiga ah ee waqtiga), waqtiga wareegga 62.5μs

Nidaamka badbaadada: SIL3 biriiga badbaadada, xaqiijinta codeeyaha laba-laaban ee aan badnayn

V. Halbeegyada waxqabadka

1. Tilmaamaha aasaasiga ah

Tusmada Halbeegyada

Qaybta lagu dabaqi karo inta u dhaxaysa 01005 (0.4 × 0.2mm) ~ 30 × 30mm (oo ay ku jiraan 0.3mm garoonka CSP)

Xawaaraha kor u qaadista aragtida 156,000CPH (IPC9850 heerka)

Saxnaanta fuulitaanka ± 25μm@3σ (Cpk≥1.67)

Fogaanshaha ugu yar ee ka kooban 0.15mm (nozzle gaar ah ayaa loo baahan yahay)

Miisaanka 4.2kg (oo ay ku jiraan qaabka caadiga ah ee tuubada

2. Shuruudaha deegaanka

Shuruudaha Halbeegyada

Heerkulka shaqada 23± 2℃ (Tababar heerkul joogto ah ayaa loo baahan yahay)

Qoyaanka wuxuu u dhexeeyaa 40-60% RH (aan uumi lahayn)

Hawo cadaadis leh 6bar ± 0.2bar, ISO8573-1 Heerka 2 heerka

VI. Hal-abuurka tignoolajiyada aasaasiga ah

1. Nidaamka Magdhawga Saxda ah ee Dhaqdhaqaaqa leh (DACS)

Qodobbada magdhowga-waqtiga dhabta ah:

Qallafsanaanta kulaylka makaanikada (iyada oo loo marayo shabakadda dareemayaasha heerkulka)

Dhaqdhaqaaq la'aanta dhaqdhaqaaqa (ku salaysan dardargelinta kontoroolka gudbinta)

Qallafsanaanta PCB (celinta xogta iskaanka 3D)

2. Istaraatiijiyad meelaynta garaadka

Xakamaynta la qabsiga cadaadiska:

Farsamada soo degista jilicsan (<0.1N xoogga xiriirka)

La socoshada qallafsanaanta koollada alxanka (iyada oo loo marayo dareenka barokaca laysarka)

Algorithm maaraynta qaybaha:

Qaybta asymmetric-ka-hortagga-rogista

Algorithm ka-hortagga-splash-ka-soo-baxa qayb-yar-yar

VII. Nidaamka dayactirka

1. Qorshaha dayactirka saddex-heer

Wareegga Shayga Qodobbada Farsamo

Kormeerka nadiifinta sanka maalmeedka Isticmaal qalin nadiifin gaar ah (P/N: SIPLACE 488-223) si aad u nadiifiso gidaarka gudaha ee sanka

Kormeerka todobaadlaha ah ee kormeerka nidaamka Vacuum tijaabi wakhtiga samaynta faakuumka ee 16 kanaal (qiimaha caadiga ah <50ms)

Dayactirka bilaha ah Saliidda qaybaha dhaqaaqa Isticmaal dufan gaar ah (Klüberplex BEM 41-132), qiyaasta 0.2ml/xadiidka hagaha

Kormeerka sannadlaha ah Isku-habaynta dhammaystiran waxa ka mid ah:

• Habaynta indhaha ee dhererka dhererka

• Magdhowga wejiga cod-bixiyaha

• Ku qas dareemaha cabbirka eber

2. Shaqada dayactirka saadaalinta

Kormeerka tusmada caafimaadka:

Xiro-xiran (oo ku salaysan falanqaynta mowjada vacuum)

Saadaasha nolosha oo xanbaarsan ( ogaanshaha spectrum gariir)

Nidaamka digniinta garaadka:

Digniinta khaladka hore (sida E710: dhidibka Z-axis aan caadi ahayn)

Riixitaanka soo jeedinta dayactirka (iyada oo loo marayo ASM Remote Smart Factory)

8. Cilad-sheegid caadi ah

1. Cilad farsamo

Xalka Xaqiiqada Sababta Xididada Code

E201 Z-axis servo overload kulka gariiradda gariiradda matoorka codka ayaa liidata Nadiifi kanaalka kulaylka oo hubi marawaxada qaboojinta

E315 θ-dhidibada meelaynta weecinta Calaamadaha koodhka ayaa la farageliyay Hubi siliga gaashaanka oo dib u habeyn dhulka.

2. Fashilka nidaamka vacuum

Xalka Xaqiiqada Sababta Xididada Code

E407 fakuumka faakuumka ee kanaalka badana wuu xumaaday Qaybinta waalka diaphragm waa dhaawacantay Beddel kooxda valve (P/N: SIPLACE 577-991)

E412 Dib u dhigista jawaab celinta faaruqinta Qayb ka mid ah xannibaadda dhuumaha Isticmaal irbad 0.3mm si aad u nadiifiso

3. Nidaamkii aragga oo fashilmay

Xalka Xaqiiqada Sababta Xididada Code

E521 Sawirka blur Lens-ka wasakhowga kooxda ama attenuation LED nadiifinta indhaha xirfadlayaasha, cabbir xoogga isha iftiinka

E533 Xogta is-habaynta aan caadiga ahayn

IX. Hagaajinta iyo xulashada

1. fursadaha ballaarinta shaqada

Koodhka doorashada Sharaxaada shaqada

OPX-014-001 Xirmada meelaynta aadka u saxsan (oo ay ku jirto nozzle heerka nano, sax ahaansho ayaa loo hagaajiyay ±15μm)

OPX-014-003 nooca heerkulka sare (waxay taageertaa deegaanka 85 ℃, oo ay ku jiraan nidaamka sifaynta gaarka ah)

OPX-014-005 xirmada anti-static (ESD <10V, oo ku habboon qaybaha RF)

2. Jidka casriyaynta caqliga

ASM Smart Reponse: Halbeeg-ku-dhigid ku-saleysan AI is-habaynta

Qalabka mataanaha dhijitaalka ah: Qalabka mataanaha dhijitaalka ah ee Workhead

X. Kiis codsi

Qorshaha qaabeynta khadka soo saarista baabuurta elektiroonigga ah:

Qalabka isku dhafka ah: 4 × SIPLACE X4s (mid kasta oo ku qalabaysan 2 CP14 madax shaqo)

Qaybaha caadiga ah:

01005 iska caabin (60% 0402)

QFN-56 (0.4mm garoonka)

Xidhiidhiyayaasha qaabka gaarka ah (ilaa 15mm)

Waxqabadka la qiyaasay:

OEE dhamaystiran: 92.3%

Dhexdhexaadinta celceliska guuldarada: 1,750 saacadood

XI. Horumarka tignoolajiyada

Naqshad ka fudud: Usha birta ah ee fiber-ka-carbon (miisaanka dhimista 50%)

Xakamaynta isku xidhka goobta fiisikiska badan:

Gariir-kulul-cadaadiska wada shaqayneed

Codsiga Dareenka Quantum:

Cabbirka booska Nanoscale (marxaladda tusaalaha)

Madaxa shaqadu wuxuu u taagan yahay heerka sare ee tignoolajiyada meelaynta SMT ee hadda. Waxay ku gaadhaysaa dheelitirnaan qumman oo u dhexeeya xawaaraha iyo saxnaanta iyada oo loo marayo isdhexgalka tignoolajiyada qoto dheer waana xalka la doorbido ee wax soo saarka elektaroonigga ah ee ugu sarreeya.