ASM E BY SIPLACE gushyira umutwe cp14 03109887

SIPLACE CP14 umuyobozi wakazi ni module yibanze yo gushiraho yateguwe na ASM Inteko ishinga amategeko (yahoze yitwa Siemens Electronic Assembly Sisitemu) kumashini yihuta kandi yihuse, kandi nikintu cyingenzi cyimashini za SIPLACE X. Umutwe wakazi utezimbere kubijwi ryinshi, bivanze cyane nubukorikori bwa elegitoroniki kandi bikwiranye na ultra-yihuta kandi yihuse yo gushyira 01005 mubice binini bya IC (nka 0402, 0603, QFN, POP, nibindi).

2. Imiterere ya tekiniki nu mwanya w isoko

Amajyambere yiterambere: Kugira ngo huzuzwe ibisabwa byinshi byo gushyira mu bice bya mikoro (01005) hamwe n’ibice byihariye mu nganda nka 5G hamwe n’ibikoresho bya elegitoroniki.

Umwanya wamasoko: Hagati yumurongo-wohejuru-wohejuru wa SMT yumusaruro, kuringaniza umuvuduko nukuri (umuvuduko wa theoretical yumutwe wakazi wa CP14 urashobora kugera kuri 156.000 CPH)

Isano y'ibisekuru: CP14 ni verisiyo yazamuye ya CP12, kandi ibyingenzi byingenzi birimo:

Inkoni ya nozzle yoroshye 30%

Umuvuduko wo gusubiza sisitemu ya vacuum wiyongereyeho 20%

Wongeyeho ibice byo hejuru byo gusikana imikorere

3. Ibisobanuro birambuye kumiterere yubukanishi

1. Sisitemu yibanze

Ibikoresho bya sisitemu

Sisitemu ya Multi-axis sisitemu ikoresha umurongo wa moteri + magnetiki yo guhagarika ikorana buhanga (patent DE102015216789), Z-axis isubiramo ± 5μm

Gushyira umutwe matrix 16 nozzles bigenzurwa byigenga, kandi buri nozzle ifite ibikoresho byigenga θ-axis bizunguruka (imyanzuro 0.01 °)

Uburyo bwo kugabanya kunyeganyega Uburyo butatu bwo kugabanya ibinyeganyega (gukora electromagnetic damping ikora + pasiferi ya reberi ya pasiferi + ikirere)

Gusimbuza module byihuse Igishushanyo mbonera, akazi kamwe ko gusimbuza igihe

2. Sisitemu yo kugenzura ibikorwa

X / Y axis: moteri yumurongo, umuvuduko ntarengwa 3G

Z axis: ijwi rya coil moteri, moteri yo kugenzura umuvuduko 0.1-5N (programable 0.01N intambwe)

θ axis: moteri itwara moteri (DDM), umuvuduko 3000rpm

IV. Sisitemu ya elegitoroniki na sensor

1. Umuyoboro wubwenge wubwenge

Ubwoko bwa Sensor Ibikoresho bya tekiniki Imikorere

3D laser altimeter Gupima intera 0-10mm, gukemura 1μm Ibigize coplanarity detection, indishyi zintambara ya PCB

Sisitemu yo hejuru yerekana sisitemu 2000fps CMOS, 5μm optique yo gukemura Ibihe nyabyo guhuza no gutahura inenge

Matrix vacuum sensor 16 imiyoboro yigenga ikurikirana, igihe cyo gusubiza <1ms Gukurikirana igipimo cyo gutsinda no gufata neza

Gukurikirana ubushyuhe module 8-gupima ubushyuhe, ingingo ± 0.5 compensation Indishyi ziterwa nubushyuhe no kurinda ubushyuhe bukabije

2. Kugenzura imyubakire

Umugenzuzi mukuru: Xilinx Zynq UltraScale + MPSoC

Itumanaho nyaryo: TSN (Umuyoboro Wigihe Cyunvikana), igihe cyinzira 62.5μs

Sisitemu yumutekano: SIL3 feri yumutekano, kugenzura inshuro ebyiri zirenze urugero

V. Ibipimo by'imikorere

1. Ibisobanuro by'ibanze

Ironderero

Ikoreshwa ryibikoresho 01005 (0.4 × 0.2mm) ~ 30 × 30mm (harimo 0.3mm ikibanza CSP)

Kwiyongera kwihuta 156,000CPH (IPC9850 isanzwe)

Kuzamuka neza ± 25μm @ 3σ (Cpk≥1.67)

Umwanya muto wibice 0.15mm (nozzle idasanzwe isabwa)

Uburemere 4.2kg (harimo nozzle isanzwe)

2. Ibisabwa ku bidukikije

Ibipimo Ibisabwa

Ubushyuhe bwo gukora 23 ± 2 ℃ (amahugurwa yubushyuhe burigihe asabwa)

Ubushuhe buri hagati ya 40-60% RH (nta kondegene)

Umwuka ucanye 6bar ± 0.2bar, ISO8573-1 Icyiciro cya 2 gisanzwe

VI. Guhanga udushya

1. Sisitemu Yindishyi Zuzuye (DACS)

Impamvu zindishyi zigihe:

Imashini yubushyuhe bwa mashini (binyuze mumashanyarazi yubushyuhe)

Inertia yimuka (ishingiye ku kwihuta kugaburira kugaburira)

Guhindura PCB (ibitekerezo bya 3D byo gusikana amakuru)

2. Ingamba zo gushyira mu bikorwa ubwenge

Kugenzura imihindagurikire y'ikirere:

Ikoranabuhanga ryoroshye ryo kugwa (<0.1N imbaraga zo guhuza)

Igenzura rya Solder paste deformasiyo (binyuze mumashanyarazi ya laser)

Gukoresha algorithm:

Ibice bitamenyerewe kurwanya anti-flip

Micro yibikoresho birwanya algorithm

VII. Sisitemu yo gufata neza

1. Gahunda yo kubungabunga inzego eshatu

Ingingo y'Icyiciro Ingingo ya tekiniki

Igenzura rya Nozzle rya buri munsi Koresha ikaramu idasanzwe yo gusukura (P / N: SIPLACE 488-223) kugirango usukure urukuta rwimbere rwa nozzle

Kugenzura buri cyumweru Kugenzura sisitemu ya Vacuum Gerageza igihe cyo gushiraho vacuum yimiyoboro 16 (agaciro gasanzwe <50ms)

Kubungabunga buri kwezi Gusiga amavuta yimuka Koresha amavuta yihariye (Klüberplex BEM 41-132), dosage 0.2ml / kuyobora gari ya moshi

Igenzura rya buri mwaka Kalibibasi Yuzuye Irimo:

• Sisitemu ya optique yibanda kuburebure

• Encoder indishyi zicyiciro

• Imbaraga za sensor zeru kalibrasi

2. Igikorwa cyo gufata neza

Gukurikirana ibipimo byubuzima:

Kwambara Nozzle (bishingiye ku isesengura rya vacuum)

Kwihanganira guhanura ubuzima (gusuzuma vibration spekiteri)

Sisitemu yo gutabaza ubwenge:

Kuburira amakosa hakiri kare (nka E710: Z-axis ihuza ibintu bidasanzwe)

Gutanga igitekerezo cyo gufata neza (binyuze muri ASM Remote Smart Factory)

8. Gusuzuma amakosa asanzwe

1. Ikosa rya mashini

Kode Fenomenon Imizi itera isesengura Igisubizo

E201 Z-axis servo irenze urugero Ijwi coil moteri ikwirakwiza ubushyuhe ni muke Sukura umuyoboro ukwirakwiza ubushyuhe hanyuma urebe umuyaga ukonje

E315 θ-axis ihagaze itandukana Ikimenyetso cya Encoder kirabangamiye Reba insinga ikingira kandi wongere ugarure hasi

2. Kunanirwa kwa sisitemu

Kode Fenomenon Imizi itera isesengura Igisubizo

E407 Imiyoboro myinshi ya vacuum gutsindwa Ikwirakwizwa rya valve diaphragm yangiritse Simbuza itsinda rya valve (P / N: SIPLACE 577-991)

E412 Gutinda gusubiza Vacuum Igice cyo guhagarika umuyoboro Koresha urushinge 0.3mm kugirango usukure

3. Kunanirwa kwa sisitemu

Kode Fenomenon Imizi itera isesengura Igisubizo

E.

D

IX. Kuzamura no guhitamo

1. Amahitamo yo kwagura imikorere

Ihitamo kode Imikorere ibisobanuro

OPX-014-001 Ibikoresho byo gushyira Ultra-precision ibikoresho (harimo nano-urwego nozzle, ubunyangamugayo bwazamutse kuri ± 15μm)

OPX-014-003 verisiyo yubushyuhe bwo hejuru (ishyigikira 85 ℃ ibidukikije, harimo na sisitemu idasanzwe yo gusiga)

OPX-014-005 anti-static kit (ESD <10V, ibereye ibice bya RF)

2. Inzira yo kuzamura ubwenge

ASM Ubwenge Igisubizo: AI ishingiye kubintu byo kwishyiriraho

Digital Twin Kit: Workhead digital twin model toolkit

X. Urubanza

Imashini itanga ibikoresho bya elegitoroniki gahunda yo kuboneza umurongo:

Guhuza ibikoresho: 4 × SIPLACE X4s (buri kimwe gifite imitwe 2 yakazi ya CP14)

Ibice bisanzwe:

01005 birwanya (60% 0402)

QFN-56 (0.4mm ikibuga)

Ihuza ridasanzwe (kugeza 15mm)

Imikorere yapimwe:

OEE yuzuye: 92.3%

Hagati yo gutsindwa intera: amasaha 1.750

XI. Iterambere ry'ikoranabuhanga

Igishushanyo cyoroshye: Carbon fibre nozzle inkoni (kugabanya ibiro 50%)

Igenzura rya Multi-physics murwego rwo guhuza:

Kunyeganyega-ubushyuhe-guhangayikishwa no gutezimbere

Porogaramu ya Quantum:

Ibipimo bya Nanoscale gupima (icyiciro cya prototype)

Uyu mutwe wakazi uhagarariye urwego rugezweho rwa tekinoroji ya SMT. Igera ku buringanire bwuzuye hagati yihuta nukuri binyuze muburyo bwikoranabuhanga bwimbitse kandi nigisubizo cyatoranijwe mubikorwa bya elegitoroniki yo mu rwego rwo hejuru.