ASM SIPLACE CP20A madaxa shaqada (lambarka qaybta 03058420) waa cutubka meelaynta xudunta u ah mashiinka meelaynta taxanaha tignoolajiyada ee ASM Pacific Technology's SIPLACE, oo loogu talagalay baahida isu imaatinka elektiroonigga ah ee saxda ah. Sida nooca la cusboonaysiiyay ee taxanaha CP20, madaxa shaqadan waxaa si weyn loogu isticmaalaa goobaha wax soo saarka ee dhamaadka-sare sida qalabka elektiroonigga ah iyo qalabka isgaarsiinta.
2. Meelaynta farsamada
Meelaynta suuqa: Madaxa shaqada ee dheelitiran ee waxqabadka u dhexeeya CP20 iyo CP20P
Horumarka guud (marka la barbar dhigo CP20):
Xawaaraha jawaabta firfircoon ayaa kordhay 18%
Wakhtiga beddelka nozzle-ka ayaa la soo gaabiyey 40%
Xasiloonida heerkulka ayaa soo hagaagtay 50%
II. Falanqaynta qoto-dheer ee qaab-dhismeedka farsamada
1. Nidaamka dhaqdhaqaaqa asaasiga ah
Nidaam hoosaadka Tilmaamaha Farsamada
X/Y wadista mootada toosan, dardargelinta ugu badan ee 3.5G, saxnaanta ku celcelinta ± 5μm
Farsamaynta dhidibka-Z-dhidibka Codka gariiradda tooska ah, xakamaynta cadaadiska 0.1-10N (xalka 0.01N)
θ dhidibka wareega ee rotor DD motor hollow, ± 180° wareeg (tallaabada ugu yar 0.01°)
Tower nozzle 12-station modular design, waxay taageertaa beddelka-kuleelka (Qaybta No. 03058420-NZH taxane nozzle)
2. Naqshad farsamo oo sax ah
Habka dhimista gariirka:
Dhimista gariir dadban oo saddex-heer ah (caag + guga hawada + qoyaan korantada)
Xakamaynta gariirka 5-300Hz
Maamulka kulaylka:
Lix dareemaha heerkulka PT100 ayaa lagu habeeyey qaybaha muhiimka ah
Algorithm-waqtiga-dhabta ah ee magdhowga kulaylka ( saxnaanta magdhowga ± 2μm/℃)
III. Nidaamka xakamaynta elegtarooniga ah
1. Shabakadda dareemayaasha caqliga
Nooca dareemayaasha cabbirrada farsamada Shaqada
Codeeyaha saxda ah ee saxda ah 23-bit qiimaha saxda ah, ± 1 arc labaad jawaab celinta booska-waqtiga dhabta ah
Matrix vacuum sensor 12 kanaal kormeer madax banaan, wakhtiga jawaabta 0.5ms Korjoogteynta heerka guusha ee soo qaadashada
3D altimeter laysarka Cabbiraadda u dhaxaysa 0-15mm, xallinta 0.5μm Ogaanshaha wada shaqaynta qaybaha
2. Xakamaynta dhismaha
Habaynta qalabka:
Master control: Xilinx Zynq-7020 SoC
Xakamaynta dhaqdhaqaaqa: TI C28346 DSP
Nidaamka isgaarsiinta:
Baska EtherCAT-waqtiga-dhabta ah (waqtiga wareegga 125μs)
Heerka badbaadada: SIL2
IV. Halbeegyada waxqabadka
1. Waxqabadka aasaasiga ah
Qeexitaanka Halbeegga
Saxnaanta meelaynta ± 30μm @ 3σ (Cpk≥1.33)
Xawaaraha meelaynta aragtida 30,000CPH (0402 qaybood)
Qaybta lagu dabaqi karo inta u dhaxaysa 0201 (0.6×0.3mm) ~ 30×30mm
Fogaanta ugu yar 0.15mm (caawin muuqaal ayaa loo baahan yahay)
2. Shuruudaha deegaanka
Shuruudaha Halbeegga
Heerkulka shaqada 23± 2℃
Qoyaanka qaraabada 40-60% RH (aan koobin)
Hawo cadaadis leh 6 ± 0.2bar, ISO8573-1 Class 2
V. Farsamada casriga ah
1. Xakamaynta cadaadiska firfircoon (DPC)
Shaxda
Koodhka
2. Maaraynta garaadka maskaxda
Aqoonsiga Aqoonsiga Duubista Tooska ah (Tignoolajiyada RFID)
Xidho algorithm ee saadaalinta (ku salaysan falanqaynta mowjada vacuum)
VI. Nidaamka dayactirka
1. Miiska wareegga dayactirka
Alaabta muhiimka ah ee wareegga heerka dayactirka
Maalin kasta oo wareeg kasta oo buskiiba nadiifin ah, vacuum baaris
Kahortagga Tilmaamaha Billaha ah ee saliidaynta tareenada, cabbirida dareemayaasha
Beddelka Dhalmada Sannadlaha ah ee Dhameystiran, hagaajinta saxnaanta nidaamka
2. Qalab iyo agabyo gaar ah
Dufan: Klüberplex BEM 41-132 (Qayb No. 03058420-LUB)
Qalab isku-habeyn: CP20A-CAL-KIT (oo ay ku jiraan guddiga cabbirka caadiga ah)
VII. Maareynta qaladka caadiga ah
1. Cilad farsamo
Xalka Ifafaalaha Code
E201-Z-axis culayska xad-dhaafka ah Hubi diridda kulaylka matoorka gariiradda codka
E315 θ-dhidibada meelaynta weecinta Dib u habeyn codeeyaha
2. Khaladka nidaamka vacuum
Xalka Ifafaalaha Code
E407 fashilka samaynta faakuumka Beddel vacuum generator diaphragm
E412 Fakuumka faakuumka aan caadiga ahayn ee kanaalka badan ayaa Nadiifi waalka qaybinta
VIII. Kiiska codsiga
Qaabeynta khadka wax soo saarka ee ECU Automotive:
Qalabka: SIPLACE SX4 (4 CP20A madax shaqo)
Qaybaha spectrum:
0201 iska caabin (45%)
QFN-48 (0.5mm garoonka)
Awoodda MOSFET (15×15mm)
Xogta la qiyaasay:
Kor u kaca: 21,500
Wax soo saarka kor u kaca: 99.92%
IX. Horumarka tignoolajiyada
Jiilka soo socda jihada hagaajinta:
Qaab dhismeedka khafiifka ah ee fiber kaarboon (30% dhimista miisaanka)
Dareemaha isku dhafan ee xoogga-barakaca
Nidaamka dayactirka saadaasha mataanaha dhijitaalka ah
Madaxa shaqadani waxa uu ku gaadhaa dheelitirnaan aad u fiican oo u dhexeeya xawaaraha iyo saxda ah iyada oo loo marayo naqshad farsamo oo cusub iyo nidaamka xakamaynta caqli-gal ah, waana doorasho ku habboon oo loogu talagalay hagaajinta xariiqyada wax soo saarka ee dhexdhexaadka ah ee SMT. Waxaa lagu talinayaa in isticmaalayaashu ay dejiyaan qorshe dayactir oo ka hortag ah oo dhammaystiran, oo diiradda saaraya la socodka xaaladda nidaamyada vacuum iyo qaybaha dhaqaaqa.