SIPLACE Umwanya wo gushyira CP20A 03058420

ASM SIPLACE CP20A umuyobozi wakazi (igice numero 03058420) nuburyo bwibanze bwo gushyira imashini ya ASM Pacific Technology ya SIPLACE yimashini ishyira imashini, yagenewe ibikoresho byihuta byihuta kandi byihuse. Nka verisiyo yazamuye yuruhererekane rwa CP20, uyu mutwe wakazi ukoreshwa cyane mubikorwa byo murwego rwohejuru nko gukora ibikoresho bya elegitoroniki nibikoresho byitumanaho.

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Guhagarara kw'isoko: Imikorere-iringaniza akazi hagati ya CP20 na CP20P

Iterambere ryibisekuru (ugereranije na CP20):

Umuvuduko wo gusubiza wiyongereyeho 18%

Nozzle yo guhinduranya igihe yagabanutseho 40%

Ubushyuhe butajegajega bwiyongereyeho 50%

II. Isesengura ryimbitse ryimiterere yubukanishi

1. Sisitemu yimikorere

Ibikoresho bya tekinike Ibisobanuro

X / Y gutwara ibinyabiziga bifite umurongo, umuvuduko ntarengwa 3.5G, gusubiramo neza ± 5μm

Uburyo bwa Z-axis Ijwi rya coil moteri itaziguye, kugenzura umuvuduko 0.1-10N (gukemura 0.01N)

θ kuzunguruka axis Hollow rotor DD moteri, ± 180 ° kuzunguruka (intambwe ntarengwa 0.01 °)

Umunara wa Nozzle 12-igishushanyo mbonera, gishyigikira gusimbuza hot-swap (Igice No 03058420-NZH seriveri nozzle)

2. Igishushanyo mbonera cya tekinike

Sisitemu yo kugabanya kunyeganyega:

Kugabanya ibyiciro bitatu bya passiyo igabanya (rubber + ikirere + ikirere cya electromagnetic damping)

Vibration guhagarika umurongo wa 5-300Hz

Imicungire yubushyuhe:

Ibyuma bitandatu bya PT100 byateguwe kubice byingenzi

Igihe nyacyo cyo kwishyurwa algorithm (indishyi zukuri ± 2μm / ℃)

III. Sisitemu yo kugenzura ibikoresho bya elegitoroniki

1. Umuyoboro wubwenge wubwenge

Ubwoko bwa Sensor Ibikoresho bya tekiniki Imikorere

Kode-yuzuye-kodegisi 23-bit byuzuye agaciro, ± 1 arc isegonda nyayo-umwanya wibitekerezo

Matrix vacuum sensor 12 imiyoboro yigenga ikurikirana, igihe cyo gusubiza 0.5ms Gutoranya igipimo cyo gutsinda

3D laser altimeter Gupima intera 0-15mm, gukemura 0.5μm Ibigize coplanarity detection

2. Kugenzura imyubakire

Ibikoresho byuma:

Igenzura rikomeye: Xilinx Zynq-7020 SoC

Igenzura ryimikorere: TI C28346 DSP

Porotokole y'itumanaho:

Igihe nyacyo bus ya EtherCAT (igihe cyinzira 125μs)

Urwego rwumutekano: SIL2

IV. Ibipimo by'imikorere

1. Ibikorwa by'ibanze

Ibisobanuro bya Parameter

Gushyira neza ± 30μm @ 3σ (Cpk≥1.33)

Umuvuduko wo gushira umuvuduko 30.000CPH (ibice 0402)

Ikoreshwa ryibice 0201 (0,6 × 0.3mm) ~ 30 × 30mm

Umwanya muto 0.15mm (ubufasha bugaragara busabwa)

2. Ibisabwa ku bidukikije

Ibisabwa Ibipimo

Ubushyuhe bwo gukora 23 ± 2 ℃

Ubushuhe bugereranije 40-60% RH (kudahuza)

Umwuka ucanye 6 ± 0.2bar, ISO8573-1 Icyiciro cya 2

V. Ikoranabuhanga rishya

1. Kugenzura imbaraga zidasanzwe (DPC)

Imbonerahamwe

Kode

2. Ubuyobozi bwubwenge nozzle

Kumenyekanisha indangamuntu yikora (tekinoroji ya RFID)

Kwambara guhanura algorithm (ukurikije isesengura rya vacuum waveform)

VI. Sisitemu yo gufata neza

1. Imbonerahamwe yo gufata neza

Urwego rwo gufata neza Cycle Ibintu byingenzi

Buri munsi Buri mwanya Nozzle isukura, kugenzura vacuum

Kwirinda ukwezi kuyobora kuyobora amavuta ya gari ya moshi, kalibrasi ya sensor

Byuzuye Buri mwaka Kwisimbuza, sisitemu yukuri ya kalibrasi

2. Ibikoresho byihariye nibikoreshwa

Amavuta: Klüberplex BEM 41-132 (Igice No 03058420-LUB)

Igikoresho cyo guhitamo: CP20A-CAL-KIT (harimo ikibaho gisanzwe)

VII. Gukemura amakosa asanzwe

1. Ikosa rya mashini

Kode ya Fenomenon Igisubizo

E201 Z-axis birenze urugero Kugenzura ubushyuhe bwa moteri yijwi

E315 θ-axis ihagaze gutandukana Gusubiramo kodegisi

2. Ikosa rya sisitemu

Kode ya Fenomenon Igisubizo

E407 Kunanirwa gushiraho Vacuum Gusimbuza generator ya vacuum diaphragm

E412 Imiyoboro myinshi vacuum idasanzwe Sukura ikwirakwizwa rya valve

VIII. Urubanza

Imodoka ya ECU iboneza umurongo:

Ibikoresho: SIPLACE SX4 (4 CP20A y'imirimo y'akazi)

Ibice bigize ibice:

0201 abarwanya (45%)

QFN-48 (ikibanza 0.5mm)

Imbaraga MOSFET (15 × 15mm)

Ibipimo byapimwe:

UPH: 21.500

Umusaruro uzamuka: 99,92%

IX. Ubwihindurize

Icyerekezo kizaza-icyerekezo cyiterambere:

Imiterere ya Carbone fibre yoroheje (kugabanya ibiro 30%)

Gukomatanya imbaraga-kwimura ibice bigize sensor

Sisitemu ya sisitemu yo kubungabunga sisitemu yo kubungabunga

Uyu mutwe wakazi ugera ku buringanire buhebuje hagati yumuvuduko nubusobanuro binyuze muburyo bushya bwo gukora imashini hamwe na sisitemu yo kugenzura ubwenge, kandi ni amahitamo meza yo kuzamura imirongo mito mito ya SMT. Birasabwa ko abakoresha bashiraho gahunda yuzuye yo kubungabunga ibidukikije, bibanda ku kugenzura imiterere ya sisitemu ya vacuum n'ibice byimuka.