asm siplace smt makina oyika x4s

SIPLACE X4S ndi makina opangira ma modular othamanga kwambiri omwe adakhazikitsidwa ndi ASM Assembly Systems (omwe kale anali Siemens Electronics Assembly Division). Ndi imodzi mwazambiri zamtundu wa SIPLACE X. Imayang'ana kwambiri kuthamanga kwambiri, kulondola kwambiri komanso kupanga mwanzeru. Ndiwoyenera minda yayikulu komanso yovuta kwambiri yopanga zamagetsi, monga kulumikizana kwa 5G, zamagetsi zamagalimoto, zamagetsi zamagetsi ogula kwambiri, ndi zina zambiri.

2. Kuyika kwa msika ndi ubwino waukulu

1. Maonekedwe amsika

Makampani omwe akufuna:

Msonkhano waukulu wa PCB (monga ma boardboard a seva, mafoni anzeru).

Magawo ofunikira kwambiri (monga ma radar amagalimoto, zida zamankhwala).

Zochitika zoyenera:

Kupanga kwakukulu (> 1 miliyoni mfundo / tsiku).

Kupanga kosakanikirana kwakukulu (kuyika kosakanikirana kwa 01005 ku zigawo zazikulu zooneka ngati zapadera).

2. Ubwino waukulu

Kuyika kothamanga kwambiri: liwiro lamalingaliro> 150,000 CPH (kutengera kasinthidwe).

Kulondola kwambiri: kubwereza ± 15μm @3σ, kuthandizira 01005, 0.25mm phula QFN.

Kupanga mwanzeru: Kuphatikizika ndi ASM OMS (Optimized Manufacturing Suite), kuthandizira Viwanda 4.0.

Kukula kwanthawi yayitali: kumatha kufananizidwa ndi ma cantilever angapo ndi ma track apawiri kuti mukwaniritse kuyika kofananira.

III. Kukonzekera kwa Hardware ndi mawonekedwe aukadaulo

1. Kuyika dongosolo

Mutu woyika:

SpeedStar mutu: mwapadera amapangidwira zigawo zing'onozing'ono zothamanga kwambiri (monga 0402, 01005).

Mutu wa MultiStar: umathandizira zigawo zooneka mwapadera (monga zophimba zotchinga, zolumikizira).

Mutu wa ForceStar: ndi mayankho okakamiza kuti mupewe kuwonongeka kwazinthu.

Kukonzekera kwa Cantilever: ma cantilevers 4 osankha (makonzedwe a 4D), kuyika kofananako kuti muwongolere bwino.

2. Dongosolo loyenda

Linear motor drive: mathamangitsidwe> 5 m/s², kuchepetsa kugwedezeka.

Mapangidwe apamwamba kwambiri a gantry: onetsetsani kukhazikika kwanthawi yayitali (MTBF> maola 10,000).

3. Masomphenya dongosolo

12MP HD kamera: imathandizira kuyatsa kowoneka bwino (kofiira, buluu, infrared).

Kuzindikira kwa laser ya 3D: yogwiritsidwa ntchito poyeza gawo la coplanarity (monga BGA, QFN).

Masomphenya akuwuluka: kuwongolera kwamphamvu, palibe chifukwa choyimitsa bolodi.

4. Dongosolo la chakudya

Smart Feeder:

Mapangidwe amitundu iwiri, osayimitsa kusintha kwazinthu.

RFID imadziwikiratu zambiri za tray.

Mphamvu yama station: imathandizira mpaka 300+ 8mm feeders lamba.

5. Kusintha kwa gawo lapansi

PCB kukula osiyanasiyana: 50mm × 50mm ~ 510mm × 460mm.

Njira yapawiri-track: imathandizira kufalikira kwapawiri-board synchronous, kukulitsa mphamvu yopangira ndi 30%.

4. Mapulogalamu ndi ntchito zanzeru

1. Control mapulogalamu

SIPLACE Pro:

Mapulogalamu ojambula, kuthandizira kuitanitsa kwa CAD (monga Gerber, Excel).

Kuyang'anira nthawi yeniyeni ya kakhazikitsidwe kabwino (SPC data statistics).

2. ASM OMS (Optimized Manufacturing Suite)

Kukhathamiritsa kwanzeru: perekani zokha ntchito zoyika ndikuchepetsa nthawi yodikirira ya cantilever.

Kukonzeratu molosera: Unikani momwe zida ziliri pophunzira pamakina ndikuchenjezani zolakwika pasadakhale.

Digital mapasa: Kutumiza mwachidziwitso kuti muchepetse nthawi yopanga mzere.

3. Kuphatikiza kwa Makampani 4.0

SECS/GEM protocol: Kulumikizana kopanda msoko ndi dongosolo la MES/ERP.

Kuzindikira kwakutali: ASM Cloud Support zenizeni zenizeni zakutali.

5. Magawo a magwiridwe antchito (tebulo lazidziwitso)

Kufotokozera kwa Parameters X4S

Kuthamanga kwakukulu koyika> 150,000 CPH (masinthidwe a cantilever 4)

Kuyika bwino ±15μm @3σ

chigawo osiyanasiyana 01005 ~ 150mm × 50mm

Mphamvu yodyetsa 300+ (tepi ya 8mm)

Kukula kwa gawo lapansi 50mm × 50mm ~ 510mm × 460mm

Vision system 12MP + 3D laser

Zofunikira zamagetsi Gawo lachitatu AC 400V, 15kVA

6. Zochitika zogwiritsira ntchito

5G kulankhulana gawo: mkulu kachulukidwe PCB (0.3mm phula BGA).

Zamagetsi zamagalimoto: bolodi la radar (kuzindikira kwa 3D coplanarity ndikofunikira).

Foni yamakono: kuyika kothamanga kwambiri kwa zigawo za 01005.

Seva boardboard: kuyika kosakanikirana kwa BGA yayikulu ndi ma capacitor ang'onoang'ono.

VII. Zolakwika zofala ndi malingaliro osamalira

1. Kuyika chotsitsa

Chifukwa: kupatuka kowoneka bwino, kuvala kwa nozzle, mawonekedwe olakwika a PCB.

Yankho:

Yeretsani mandala a kamera ndikusinthanso.

Onani kuchuluka kwa vacuum ya nozzle (muyezo> 90kPa).

2. Kuponya kwakukulu

Chifukwa: Kulakwitsa kwa chodyetsa, kutayikira kwa vacuum, kulephera kuzindikira gawo.

Yankho:

Tsukani zida za feeder ndikusintha ma stepper motor.

Konzani zowunikira (monga kuwonjezera kuwala kwa infuraredi).

3. Alamu ya Servo (Zolakwika za Axis)

Chifukwa: Kuchulukira kwagalimoto, kulephera kwa encoder, kupindika kwamakina.

Yankho:

Onani mafuta a njanji yowongolera.

Yambitsaninso galimotoyo ndikuwona khodi yolakwika.

4. Wodyetsa samadyetsa

Chifukwa: Lamba wazinthu wakhazikika, sensa ndi yakuda, komanso vuto lamagetsi.

Yankho:

Pamanja kukoka zakuthupi kuthetsa kupanikizana.

Bwezerani mzere wamakina wodyetsa.

8. Njira yosamalira ndi chisamaliro

1. Kusamalira tsiku ndi tsiku

Tsiku ndi tsiku: yeretsani mphuno ndikuwunika zosefera.

Sabata iliyonse: tsitsani kalozera wa mzere ndikuwongolera wodyetsa.

2. Kuwongolera nthawi zonse

Mwezi uliwonse:

Visual system calibration (pogwiritsa ntchito standard calibration board).

Yang'anani kuthamanga kwa Z-axis kwa mutu woyika.

3. Zigawo zazikulu zosinthira

Nozzle (zapadera za 01005/0402).

Jenereta ya vacuum.

Makina odyetsa.

9. Mwachidule

ASM SIPLACE X4S ndi makina oyika othamanga kwambiri opangira zida zamagetsi zapamwamba kwambiri. Ndi liwiro la 150,000 CPH, kulondola kwa ± 15μm ndi mapulogalamu anzeru, yakhala zida zowonetsera kupanga misa. Mapangidwe ake osinthika amatha kuyankha mosinthika pazofunikira zosiyanasiyana, ndipo kuphatikiza kwa Viwanda 4.0 kumathandiza mabizinesi kukwaniritsa kukweza kwa digito.

Malingaliro:

Lumikizanani ndi chithandizo chathu chaukadaulo choyamba pazolakwa zovuta.

Nthawi zonse sungani magawo a makina kuti mupewe kutaya deta.

Kuti mumve zambiri, onani SIPLACE X4S Technical Manual kapena pezani thandizo lakutali kudzera pa ASM Live Expert.