asm siplace smt ekyuma ekiteeka x4s

SIPLACE X4S kyuma kya sipiidi mingi nnyo eky’okuteeka ebintu mu ngeri ya modulo ekyatongozebwa kkampuni ya ASM Assembly Systems (eyali Siemens Electronics Assembly Division). Y’emu ku mmotoka ezisinga okubeera mu mmotoka za SIPLACE X series. Essira erisinga kulissa ku sipiidi ya waggulu nnyo, precision eya waggulu n’okufulumya mu ngeri ey’amagezi. Esaanira emirimu gy’okukola ebyuma ebinene era ebizibu ennyo, gamba ng’empuliziganya ya 5G, ebyuma by’emmotoka, ebyuma eby’omulembe ebikozesebwa n’ebirala.

2. Okuteekebwa mu katale n’ebirungi ebikulu

1. Okuteeka akatale mu kifo

Amakolero agagendereddwamu:

Okukuŋŋaanya kwa PCB okw’amaanyi (nga motherboards za seva, amasimu amagezi).

Ennimiro z’obwetaavu obw’obutuufu obw’amaanyi (nga rada z’emmotoka, ebyuma by’obujjanjabi).

Ensonga ezikwata ku nsonga eno:

Okufulumya okunene (>obubonero obukadde 1/olunaku).

Okufulumya okutabula ennyo (okuteeka 01005 okutabuliddwa ku bitundu ebinene eby’enkula ey’enjawulo).

2. Ebirungi ebikulu

Okuteeka sipiidi ey’amaanyi ennyo: sipiidi ey’enzikiriziganya >150,000 CPH (esinziira ku nsengeka).

Obutuufu obuyitiridde: okuddiŋŋana ±15μm @3σ, okuwagira 01005, 0.25mm eddoboozi QFN.

Okufulumya okw’amagezi: okugatta ne ASM OMS (Optimized Manufacturing Suite), okuwagira Industry 4.0.

Okugaziwa kwa modulo: kuyinza okukwatagana ne cantilevers eziwera n’emitendera ebiri okutuuka ku kuteekebwa mu parallel.

III. Ensengeka ya Hardware n’ebintu eby’ekikugu

1. Enkola y’okuteeka abantu mu bifo

Omutwe gw’okuteeka:

Omutwe gwa SpeedStar: gwakolebwa mu ngeri ey’enjawulo ku bitundu ebitonotono eby’amaanyi (nga 0402, 01005).

Omutwe gwa MultiStar: guwagira ebitundu eby’enkula ey’enjawulo (nga ebibikka ebiziyiza, ebiyungo).

Omutwe gwa ForceStar: nga gulina okuddamu kwa puleesa okuziyiza okwonooneka kw’ebitundu.

Ensengeka ya cantilever: cantilevers 4 ez’okwesalirawo (ensengeka ya 4D), okuteeka mu kiseera kye kimu okutumbula obulungi.

2. Enkola y’okutambula

Linear motor drive: okwanguyiriza >5 m/s2, okukendeeza ku kukankana.

Enzimba ya gantry ey’obugumu obw’amaanyi: okukakasa nti enywevu okumala ebbanga eddene (MTBF >essaawa 10,000).

3. Enkola y’okulaba

Kkamera ya 12MP HD: ewagira amataala ag’enjawulo (emmyufu, bbululu, infrared).

3D laser detection: ekozesebwa okupima ebitundu coplanarity (nga BGA, QFN).

Okwolesebwa ku nnyonyi: okutereeza okw’amaanyi, tekyetaagisa kuyimiriza lubaawo.

4. Enkola y’okuliisa

Smart Feeder:

Dizayini ya mitendera ebiri, tewali kuyimirira kukyusa bintu.

RFID ezuula butereevu ebikwata ku tray.

Obusobozi bwa siteegi y’ebintu: buwagira okutuuka ku 300+ 8mm 8mm belt feeders.

5. Okulongoosa mu substrate

PCB sayizi range: 50mm × 50mm ~ 510mm × 460mm.

Enkola ya dual-track: ewagira dual-board synchronous transmission, okwongera ku busobozi bw’okufulumya ebitundu 30%.

4. Sofutiweya n’emirimu egy’amagezi

1. Sofutiweya y’okufuga

SIPLACE Pro:

Okukola pulogulaamu z’ebifaananyi, okuwagira okuyingiza CAD (nga Gerber, Excel).

Okulondoola mu kiseera ekituufu omutindo gw’okuteekebwa (SPC data statistics).

2. ASM OMS (Ekitundu ky’amakolero ekisinga obulungi) .

Smart optimization: okugaba emirimu gy’okuteeka mu ngeri ey’otoma n’okukendeeza ku budde bw’okulinda cantilever.

Okuddaabiriza okuteebereza: Weekenneenye embeera y’ebyuma ng’oyita mu kuyiga kw’ebyuma era olabule ku nsobi nga bukyali.

Digital twin: Virtual commissioning okukendeeza ku budde bwa layini y’okufulumya okuyimirira.

3. Okugatta amakolero 4.0

SECS/GEM protocol: Okuyungibwa okutaliimu buzibu n’enkola ya MES/ERP.

Okuzuula okuva ewala: ASM Cloud Support okugonjoola ebizibu okuva ewala mu kiseera ekituufu.

5. Ebipimo by’omulimu (emmeeza y’okulaga) .

Parameters X4S Ebikwata ku nsonga eno

Sipiidi esinga obunene ey’okuteeka >150,000 CPH (ensengeka ya cantilever 4)

Obutuufu bw’okuteeka ±15μm @3σ

Ebitundu ebitali bimu 01005 ~ 150mm × 50mm

Obusobozi bw'okuliisa 300+ (8mm tape)

Sayizi ya substrate 50mm × 50mm ~ 510mm × 460mm

Enkola y’okulaba 12MP + layisi ya 3D

Amaanyi ageetaagisa AC 400V eya phase ssatu, 15kVA

6. Ensonga eza bulijjo ez’okukozesa

Module y’empuliziganya eya 5G: PCB eya density enkulu (0.3mm pitch BGA).

Ebyuma ebikozesebwa mu mmotoka: radar board (3D coplanarity detection yeetaagibwa).

Smartphone: okuteekebwa ku sipiidi ey’amaanyi ebitundu 01005.

Server motherboard: okutabula okuteeka BGA ennene ne capacitors entonotono.

VII. Ensobi eza bulijjo n’ebirowoozo by’okuddaabiriza

1. Offset y’okussaako

Ensonga: okukyama kw’okupima okulabika, okwambala kw’entuuyo, okuteeka PCB mu kifo ekitali kituufu.

Okugonjoola:

Okwoza lenzi ya kkamera era oddemu okupima.

Kebera omuwendo gw’obuziba bwa nozzle (standard>90kPa).

2. Omuwendo gw’okusuula ogw’amaanyi

Ensonga: Ensobi mu ddaala lya feeder, okukulukuta kwa vacuum, okulemererwa okutegeera ebitundu.

Okugonjoola:

Yoza ggiya ya feeder era otereeze stepper motor.

Okulongoosa ebipimo by’ekitangaala (nga okugattako ekitangaala kya infrared).

3. Alamu ya Servo (Ensobi mu Axis) .

Ensonga: Motor okutikka ennyo, encoder okulemererwa, okuzibikira kw’ebyuma.

Okugonjoola:

Kebera okusiiga kw’eggaali y’omukka erikulembera.

Ddamu okutandika drive era weetegereze code y'ensobi.

4. Omuliisa teruisa

Ensonga: Omusipi gw’ebintu gusibye, sensa ncaafu, n’ensobi y’amasannyalaze.

Okugonjoola:

Sika ekintu mu ngalo okumalawo jjaamu.

Kikyuseemu layini ya siginiini ya feeder.

8. Enkola y’okuddaabiriza n’okulabirira

1. Okuddaabiriza buli lunaku

Buli lunaku: oyoze entuuyo era okebere ekyuma ekisengejja empewo.

Buli wiiki: siiga ku linear guide era okalibre feeder.

2. Okupima buli kiseera

Buli mwezi:

Okupima enkola y’okulaba (nga tukozesa olubaawo lw’okupima olwa bulijjo).

Kebera puleesa ya Z-axis y’omutwe gw’okuteeka.

3. Sipeeya ebikulu

Nozzle (ey’enjawulo ku 01005/0402).

Jenereta ya vacuum.

Motoka y’okuliisa.

9. Mu bufunze

ASM SIPLACE X4S kyuma kya sipiidi ya waggulu nnyo mu kukola ebyuma eby’omulembe. Nga erina sipiidi ya 150,000 CPH, obutuufu bwa ±15μm ne pulogulaamu ez’amagezi, efuuse ekyuma ekipima okukola ebintu mu bungi. Dizayini yaayo eya modulo esobola okwanukula mu ngeri ekyukakyuka ku byetaago by’ebintu eby’enjawulo, era okugatta Industry 4.0 kuyamba amakampuni okutuuka ku nnongoosereza za digito.

Ebiteeso:

Sooka otuukirire abayambi baffe ab’ekikugu ku nsobi enzibu.

Bulijjo backup parameters z'ekyuma okwewala okufiirwa data.

Okumanya ebisingawo, laba SIPLACE X4S Technical Manual oba funa obuyambi okuva ewala ng’oyita mu ASM Live Expert.