ASM SIPLACE Feeder Calibration Tester 03126186

ASM Feeder Calibration Tool 03126186 is a precision calibration device designed for SIPLACE/ASM SMT feeders. It is used to detect and adjust the feeding accuracy, material picking position and synchronization of electric/pneumatic feeders to ensure efficient and stable operation of the SMT machine. This calibrator is a core tool for SMT production line equipment maintenance and is suitable for various ASM standard feeders such as 0401 and 0808.

2. Core functions and roles

(1) Main functions

Feeder step calibration: detect whether the feeder feeding pitch (such as 8mm/12mm/16mm, etc.) is accurate.

Material picking position calibration: adjust the nozzle picking point on the feeder (X/Y/Z direction).

Synchronicity test: verify the signal synchronization performance between the feeder and the SMT host.

Electrical parameter measurement: check the motor drive current, sensor response time, etc.

(2) Core Function

Improve placement accuracy: avoid component deviation or tombstoning caused by feeder deviation.

Reduce the throw rate: after calibration, the feeder pick-up success rate can be increased to more than 99.9%.

Extend equipment life: regular calibration reduces mechanical wear of the feeder.

3. Technical Specifications

Parameter Specifications

Applicable feeder type ASM 0401, 0808, 1206 and other electric/pneumatic feeders

Calibration accuracy ±0.01mm (X/Y direction)

Measuring range Supports various strip spacings such as 8mm/12mm/16mm/24mm/32mm/44mm

Communication interface USB/RS-232, can be connected to a computer to export calibration data

Power requirement 24V DC or 220V AC (depending on the model)

Dimensions/weight Approximately 300mm×200mm×150mm, weight 3-5kg

Supporting software ASM FeederCal software (can generate calibration reports)

4. Structural composition

(1) Mechanical part

Reference platform: high-precision aluminum alloy platform, used to fix the feeder.

Fine-tuning knob: X/Y/Z three-axis manual adjustment mechanism (resolution 0.01mm).

Positioning fixture: quick clamping device suitable for feeders of different specifications.

(2) Electronics

Optical sensor: detects the position of the tape holes and components.

Signal simulator: simulates the trigger signal of the placement machine and tests the response of the feeder.

Display: some models are equipped with an LCD screen to display the calibration data in real time.

(3) Software system

ASM FeederCal software: analyzes the calibration data and generates adjustment suggestions.

Data export function: supports CSV/PDF format for quality traceability.

5. Calibration process

Install the feeder: fix the feeder to be calibrated on the calibrator to ensure it is level.

Step test: run the feeder for 10-20 steps and measure the deviation between the actual feeding distance and the theoretical value.

Feeding point calibration: use the calibrator probe to detect the nozzle picking position and adjust the X/Y offset.

Synchronicity verification: simulate the placement machine signal and check the feeder response time (needed to be ≤10ms).

Generate report: export the calibration results through the software and record the adjustment parameters.

6. Precautions for use

(1) Operating specifications

Environmental requirements: Use in a clean environment with no vibration and stable temperature (20-25°C).

Feeder status: Clean the feeder rails and gears before calibration to ensure that there is no material residue.

Calibration frequency: It is recommended to calibrate once every 3 months or after 5 million production cycles.

(2) Maintenance

Regular cleaning: Wipe the optical sensor with an alcohol swab.

Avoid falling: The precision adjustment mechanism is easily damaged by impact.

Software update: Regularly upgrade the FeederCal software to support new feeders.

(3) Safety warning

Power-off operation: Disconnect the feeder from the placement machine during calibration.

Anti-static measures: Wear an anti-static wristband before touching the feeder PCB.

7. Common problems and solutions

Fault phenomenon Possible cause Solution

Calibration data fluctuates greatly 1. Feeder gear wear

2. Sensor contamination 1. Replace gear set

2. Clean sensor

Software cannot connect 1. Driver not installed

2. Cable failure 1. Reinstall driver

2. Replace USB cable

Feeder pickup point cannot be aligned 1. Feeder deformation

2. Clamp loose 1. Replace feeder housing

2. Tighten clamp

Step distance out of tolerance 1. Motor failure

2. Uneven material belt tension 1. Repair motor

2. Adjust material belt clamping mechanism

8. Upgrade and alternative solutions

High-end models: support automatic calibration (such as ASM 03126187) to reduce manual intervention.

Third-party alternatives: Some compatible tools (such as FeederMaster Cal Kit) can meet basic needs, but the accuracy is slightly lower.

9. Summary

ASM Feida Corrector 03126186 is a key tool to ensure the quality of SMT production. Through accurate calibration, it can significantly reduce the rate of material rejection and mounting defects. Standard operation and regular maintenance are the key points to bring out its performance. For production lines with high precision requirements (such as automotive electronics), it is recommended to perform mandatory calibration every quarter and keep data records.