Ubuyobozi Bwuzuye Kuri Fibre Laser Umutwe Wubaka & Guhuza

Mwisi yisi-nini yo gukata laser inganda, zidahuyelaserumutwe urashobora gutwara abawukora ibihumbi mugihe cyo hasi hamwe nimyanda. Waba ukomeje ifarashi ya 6kW cyangwa gukemura sisitemu nshya ya 20kW, kumenya fibre laser umutwe wongeye kubaka no guhuza ni ngombwa kugirango ukomeze urwego rwa micron. Iyi mfashanyigisho yuzuye isenya inzira ikoresheje uburyo bwagaragaye mu nganda bujyanye na ISO 13694.

Niki Fibre Laser Umutwe Wubaka & Guhuza?

"Fibre Laser Head Rebuild" bivuga amarira yuzuye, kugenzura, gusukura, no gusimbuza ibice byambarwa imbere mumutwe wa fibre laser. "Guhuza" bisobanura guhindura neza optique y'imbere kugirango urumuri rwa laser rugenda neza, rwibanda neza, kandi rutanga imbaraga nyinshi zo guca.

Kuki Kwubaka no Guhuza Umutwe wawe?

• Kugarura ubuziranenge bwo gutema

  Igihe kirenze, ibintu bya optique birashobora guhinduka cyangwa kwanduzwa, bigatera kerf nini, slag ikabije, hamwe no kurangiza nabi. Kwubaka no guhuza bizana kugarura gukarishye, gusukuye.

• Kugwiza amashanyarazi

  Indorerwamo zidahwitse cyangwa optique yanduye imyanda yamashanyarazi. Guhuza neza byemeza ko wattage nyinshi igera kumurimo wawe.

• Kumara Ibigize Ubuzima

  Gusimbuza idirishya ririnda, amajwi, hamwe na kashe bituma ahantu hashyushye no kwanduza, bikarinda kwangirika imburagihe.

• Mugabanye Birebire - Ibiciro byigihe

  Routine yubaka igiciro gito cyane kuruta gusimbuza umutwe wa laser yose cyangwa imashini yamanutse kubera kunanirwa gutunguranye.

Kwirinda umutekano no kwitegura

Mbere yo gutangira, kurikiza izi ntambwe no gushiraho intambwe:

1. Imbaraga no gukonjesha

• Zimya ingufu nyamukuru kuri mashini hanyuma ufunge amashanyarazi.

• Gutandukanya no guca intege imbeho ikonje kugirango wirinde kumeneka mugihe ukuyemo ama hose.

• Kwambara laser - ibirahure byumutekano bikwiranye nuburebure bwa laser yawe.

• Koresha uturindantoki twa nitrile cyangwa latex kugirango wirinde amavuta uruhu rwawe rwanduza optique.

• Kora mu isuku cyangwa ivumbi area ahantu hagenzurwa. Ndetse umukungugu mwiza ushobora gutesha agaciro ubwiza bwibiti.

• Komeza ubuhehere buri hagati ya 40% na 60% kugirango ugabanye kubaka - hejuru hamwe nuduce twinshi two mu kirere.

• Shira kumurongo wanditseho cyangwa ibikoresho bya screw, amasoko, nibice bito.

• Komeza ibyakozwe nababikoze nibisobanuro bya torque.

Gusenya no kugenzura bwa mbere

1. Kuraho Idirishya ririnda na Nozzle

• Kurikiza imfashanyigisho ya mashini yawe, fungura imigozi iguma kuri adapt ya nozzle hanyuma unyure mu idirishya ririnda.

• Shyira ibi bice kuruhande rusukuye, lint - yubusa.

• Witonze usubize inyuma ibyuma bifata amazu, urebe aho biherereye n'uburebure.

• Kuramo igifuniko cyamazu kugirango ugaragaze optique y'imbere.

• Gushushanya, ibyobo, cyangwa chip hejuru yikirahure

• Guhindura ibara cyangwa gutwika ibimenyetso byerekana ubushyuhe bwinshi

• Kurekura imisozi cyangwa imirongo idahwitse

• Suzuma lens, indorerwamo, hamwe na fibre yo kurangiza ibimenyetso bya:

• Kugenzura amasoko, O - impeta, hamwe na kashe kumeneka cyangwa gushiraho.

• Menya neza ko imigozi yo guhindura igenda mu bwisanzure ariko ufate umwanya wacyo mugihe washyizweho.

Isuku no gusimbuza ibice by'ingenzi

1. Uburyo bwiza bwo gukora isuku

• Koresha gusa uwabikoze - byemewe, ibisigara - amazi yisuku yubusa na lint sw swabs yubusa.

• Witonze witonze hanyuma uzunguruze swab kuri buri optique; irinde guhanagura inyuma n'inyuma, zishobora gusya uduce duto.

• Idirishya ririnda: Shyira hanze igihe cyose ibisobanuro bigabanutse munsi ya 90% cyangwa niba ubona bihuye munsi yo gukuza.

• Nozzle na O - Impeta: Shyiramo amajwi mashya ahuye n'ubugari bwa kerf wifuzaga, hanyuma usimbuze kashe zose kugirango ugumane ingufu za gaze zihamye.

• Fibre Terminator (niba bishoboka): Niba umuhuza arangije yerekana ibimenyetso byaka cyangwa imyanda idashobora gusukurwa, simbuza terminator kugirango wirinde kwangirika.

• Ongera ushyireho buri gice gisukuye cyangwa gishya muburyo butandukanye bwo gukuraho.

• Ukuboko byoroheje - umugozi wiziritse mbere, hanyuma uhindurwe kubisobanuro byakozwe nuwabikoze kugirango wirinde - kwikuramo cyangwa kurigata.

Intambwe yo Guhuza Fibre Laser

1. Hasi - Kugenzura amashanyarazi

• Hindura laser kuri low - power mode (mubisanzwe munsi ya 10% yumusaruro wuzuye).

• Fata impiswi ngufi ku ikarita ya laser ifatiye ku ndege igenewe kwerekana icyerekezo.

• Uhereye kuri fibre isohoka, shakisha indorerwamo ya mbere yo guhindura.

• Hindura neza - hindura knobs muburyo buto cyane, witegereze urumuri rwerekana ikarita. Shyira ikibanza mbere yo kwimukira mu ndorerwamo ikurikira.

• Subiramo iyi "tweak and check" inzira ukoresheje indorerwamo zose hagati kugeza aho ikibanza gihagaze.

• Kuzenguruka impeta yibanze kugirango wimure inteko yegeranye cyangwa kure yumurimo.

• Intego yawe ni ukugera ku kintu gito, kimurika ku ikarita; ibi byerekana intego yibanze.

• Funga impeta yibanze mumwanya umaze kuboneka umwanya mwiza.

• Kora ikizamini cyo gupima icyuma cyoroshye cyangwa icyapa gisanzwe.

• Kugenzura ubugari bwa kerf, impande zingana, hamwe no gushiraho. Guhindura ibiti bito birashobora gukenerwa kunonosora ubuziranenge.

Igenzura rya nyuma hamwe ninyandiko

1. Ikizamini na Kashe

• Ongera uhuze imirongo ikonje na gaze, hanyuma ukande kurwego rwakazi.

• Shakisha amazi cyangwa gaze yatembye hafi ya kashe hamwe nibikoresho.

• Ukoresheje imbaraga za Calibrated power, andika ibisohoka ingufu kuri nozzle tip munsi yuzuye - imbaraga zimiterere.

• Gereranya nagaciro shingiro ryuruganda; igitonyanga gikomeye cyerekana gukomeza gusukura cyangwa gusimbuza ibice.

• Andika indorerwamo yanyuma ya screw, kwibanda kumurongo, hamwe na metero yimbaraga zisoma mubyo wanditse.

• Shyiramo itariki, amasaha yose yo gukora, hamwe nabatekinisiye bambere kugirango bakurikirane.

Kubungabunga Intera Icyifuzo

• Serivise yumucyo (kugenzura amashusho, kurinda idirishya ryo kurinda): buri masaha 250-500

• Kwubaka no Guhuza Byuzuye: buri masaha 1.000 yo gukora cyangwa vuba niba ugabanije ubuziranenge

• Serivise yihutirwa: gutakaza gutunguranye kwingufu zumuriro, gutwika bidahuye, cyangwa inzererezi zitunguranye

Amakosa Rusange yo Kwirinda

⚠️ Torque Kurenza urugero: Ingofero ya Nozzle ikomye> 35N · m itera urudodo;

Ubujiji buhamye: ESD irashobora gukarika moteri ya Galvo (gusimbuza $ 2,100);

Iv Imvange ya gaz: Gukoresha N₂ mu mwanya wa O₂ kugabanya aluminiyumu byongera dross kuri 70%.

Ukurikije izi ntambwe zirambuye, uzemeza ko fibre laser fibre ikora kumikorere yo hejuru, gutanga kugabanuka gusukuye, ingufu zihoraho, hamwe nubuzima bwa serivisi. Kwitaho buri gihe ntabwo birinda ishoramari ryawe gusa ahubwo binagumana ubwitonzi n'umuvuduko utanga sisitemu ya fibre laser yo guhangana kwabo.

Mugihe DIY kubungabunga izigama ibiciro, shakisha ubufasha bwumwuga niba:

• Umwirondoro wibiti werekana> 10% TEM01

• Guhinduranya gukusanya birenga 15% byurwego rwa OEM

• Amazi ya chiller yamakosa arakomeza nyuma yo kwiyubaka

Ukeneye ubufasha bw'inzobere?

Abatekinisiye bacu bemewe na ISA 61400 bakoresha ibizamini bya ultrasonic bipimishije (PAUT) kugirango basuzume munsi y'ubutaka. [Twandikire] kugirango umunsi umwe wa laser uhindurwe neza cyangwa ukuremo urutonde rwubusa Fibre Laser Maintenance Checklist PDF.