Isikhokelo esiBanzi kwiFiber Laser Head Rebuild & Ulungelelwaniso

Kwihlabathi eliphakamileyo le-laser ye-industrial cutting, i-masalignedifayibha laserintloko inokubiza abavelisi amawaka kwi-downtime kunye nenkunkuma yezinto eziphathekayo. Nokuba ugcina i-6kW ihashe lokusebenza okanye ulungisa ingxaki entsha ye-20kW inkqubo, ukukwazi ukwakhiwa kwakhona kwe-fiber laser head kunye nokulungelelaniswa kubalulekile ekugcineni ukuchaneka komgangatho we-micron. Esi sikhokelo sibanzi sichitha inkqubo sisebenzisa iindlela ezingqiniweyo zeshishini ezithobela imigangatho ye-ISO 13694.

Yintoni iFiber Laser Head Rebuilt kunye noLungelelwaniso?

"I-Fiber Laser Head Rebuild" ibhekisa kwi-teardown epheleleyo, ukuhlolwa, ukucocwa, kunye nokutshintshwa kwezinto ezigugileyo ngaphakathi kwentloko yokusika i-fiber laser. "Ukulungelelaniswa" kuthetha ukulungelelanisa ngokuchanekileyo i-optics yangaphakathi ukuze i-laser beam ihambe ngokuthe tye, igxininise ngokuchanekileyo, kwaye inike amandla amakhulu okusika.

Kutheni uphinda wakhe kwaye ulungelelanise iNtloko yakho yeLaser?

• Buyisela uMgangatho wokusika

  Ngokuhamba kwexesha, izinto zamehlo zinokutshintsha okanye zosuleleke, zibangele ii-kerfs ezibanzi, i-slag egqithisileyo, kunye nokuphela komphetho ongalunganga. Ukwakha kwakhona kunye nokulungelelaniswa kubuyisela amanxeba abukhali, acocekileyo.

• Yandisa Ugqithiso lwaMandla

  Izibuko ezingalunganga okanye ii-optics ezimdaka zichitha amandla e-beam. Ukulungelelaniswa okufanelekileyo kuqinisekisa ukuba amanzi amaninzi afikelela kwisixhobo sakho sokusebenza.

• Yandisa Ubomi beCandelo

  Ukutshintsha iifestile ezikhuselayo, imilomo, kunye netywina kugcina iindawo ezishushu kunye nongcoliseko kwindawo, kuthintela umonakalo ongaphambi kwexesha.

• Nciphisa Iindleko Zexesha Elide

  Ukwakhiwa kwakhona kwesiqhelo kubiza ngaphantsi kakhulu kunokutshintsha yonke intloko yelaser okanye ixesha lokuphumla komatshini ngenxa yokusilela ngequbuliso.

ImiGaqo yoKhuseleko kunye noLungiselelo

Ngaphambi kokuba uqale, landela la manyathelo okhuseleko kunye nokuseta:

1. Ukuvalwa kwamandla kunye nokupholisa

• Vala umbane oyintloko kumatshini kwaye uvale unikezelo lombane.

• Yahlula kwaye ucinezele isekethe yokupholisa ukuphepha ukuvuza xa ususa imibhobho.

• Nxiba iiglasi zokhuseleko ezilinganiswe ngelaser ezilungele ubude bobude belaser yakho.

• Sebenzisa iiglavu ze-nitrile okanye i-latex ukunqanda i-oyile ekonakalisa ulusu lwakho.

• Sebenza kwigumbi elicocekileyo okanye indawo elawulwa luthuli. Kwanamasuntswana othuli olucolekileyo anokuthomalalisa umgangatho we-beam.

• Gcina ukufuma phakathi kwe-40% kunye ne-60% ukunciphisa ukwakheka okuzinzileyo kunye namasuntswana ahamba emoyeni.

• Yandlala iitreyi ezinophawu okanye izikhongozeli zezikrufu, izithombo, kunye namalungu amancinci.

• Gcina amaxwebhu omenzi kunye neenkcukacha zetorque kwindawo yokufikelela.

Ukuqhaqha kunye noHlolo lokuqala

1. Susa ifestile yoKhuseleko kunye neNozzle

• Ukulandela incwadi yenkonzo yomatshini wakho, khulula izikrufu kwiadaptha yombhobho kwaye utyibilike kwifestile ekhuselayo.

• Beka la malungu ecaleni kwindawo ecocekileyo, engenazibane.

• Ngononophelo ukhuphe iziqhoboshi zezindlu, uphawule iindawo zazo kunye nobude bazo.

• Phakamisa isigqubuthelo sendlu ukuze uveze ii-optics zangaphakathi.

• Imikrwelo, imingxuma, okanye iitshiphusi kumphezulu weglasi

• Ukutshintsha kwemibala okanye ukutshisa amanqaku abonisa ukufudumeza ngokugqithiseleyo

• Ukuxhoma okuxekethileyo okanye izibiyeli ezingalungelelaniswanga kakuhle

• Jonga iilensi, izibuko, kunye nokupheliswa kwefiber kwiimpawu zoku:

• Jonga imithombo, ii-O‑, kunye nezitywina zokuqhekeka okanye iseti yoxinzelelo.

• Qinisekisa ukuba izikrufu zohlengahlengiso zihamba ngokukhululekileyo kodwa zibambe indawo yazo xa zisetiwe.

Ukucocwa kunye noTshintsho lwaMalungu aBalulekileyo

1. Inkqubo yokucoca i-Optical

• Sebenzisa kuphela ulwelo oluvunyiweyo oluvunyiweyo, olungashiyekiyo olucocwa ngumvelisi kunye neeswabs ezingenalutya.

• Gcoba ngobunono kwaye uqengqe iswab kumphezulu ngamnye optical; gwema ukusula ngasemva nangaphambili, ezinokugaya iincinci kwi-coating.

• Ifestile yoKhuseleko: Tshintshela nanini na xa ukucaca kuwela ngaphantsi kwe-90% okanye xa ubona i-pitting phantsi kokwandiswa.

• I-Nozzle kunye ne-O-Rings: Faka imilomo emitsha ehambelana nobubanzi be-kerf oyifunayo, kwaye ubuyisele zonke izitywina ukugcina uxinzelelo oluzinzileyo lwegesi.

• I-Fiber Terminator (ukuba iyasebenza): Ukuba isiphelo sesinxibelelanisi sibonisa amanqaku okutsha okanye inkunkuma engenako ukucocwa, buyisela isilungisi ukunqanda ukuthotywa kwemiqadi.

• Phinda ufake inxalenye nganye ecociweyo okanye entsha ngokulandelelana kokususwa.

• Izibophelelo zomsonto kancinci kuqala, emva koko zibe yi-torque ukuya kwiinkcukacha zomenzi ukunqanda ukucinezeleka ngokugqithisileyo okanye ukulwa.

IFayibha Laser Precision Ulungelelwaniso Amanyathelo

1. Ukuqinisekiswa kweBeam yaMandla aphantsi

• Tshintshela i-laser kwimowudi yamandla asezantsi (ngokuqhelekileyo ingaphantsi kwe-10% yemveliso epheleleyo).

• Tshisa i-pulse emfutshane kwikhadi lelaser ekujoliswe kulo elibanjwe kwinqwelo-moya ekujoliswe kuyo ukuze kubonakale indawo yomthi.

• Ukuqala kwifiber ephumayo, jonga izikrufu zesipili sokuqala.

• Jika amaqhina alungelelanisiweyo ngokunyuswa okuncinci kakhulu, ujonge utshintsho lwendawo yomqadi ekhadini. Beka indawo kwindawo phambi kokuba uye kwisipili esilandelayo kwitsheyini.

• Phinda le nkqubo "tweak and check" kuzo zonke izipili eziphakathi de indawo ihlale imile.

• Jikelezisa iringi ekugxilwe kuyo ukuhambisa indibano yelensi kufutshane okanye kude kumphezulu womsebenzi.

• Injongo yakho kukufezekisa eyona ndawo incinci, eqaqambileyo ekhadini; oku kubonisa ugqaliselo lokwenyani.

• Tshixa iringi yokugxila endaweni yakuba indawo eyiyeyona ifunyenwe.

• Yenza uvavanyo olusikiweyo kwigeyiji yentsimbi ebhityileyo okanye ipleyiti yovavanyo eqhelekileyo.

• Jonga ububanzi bekerf, umphetho wesikweri, kunye nokwakheka kwentlenga. Kusenokufuneka uhlengahlengiso olungephi ukuze kuphuculwe umgangatho wokusikwa.

Iitshekhi zokugqibela kunye namaxwebhu

1. Ukuvuza kunye noVavanyo lweTywina

• Xhuma kwakhona ukupholisa kunye nemigca yegesi, emva koko ucinezele kumanqanaba okusebenza.

• Jonga ukuvuza kwamanzi okanye igesi ejikeleze itywina kunye nezixhobo.

• Usebenzisa imitha yamandla elungelelanisiweyo, rekhoda amandla aphumayo kwincam yomlomo phantsi kweemeko zamandla apheleleyo.

• Thelekisa amaxabiso esiseko sefektri; ukuhla okubalulekileyo kubonisa ukucocwa ngakumbi okanye ukutshintshwa kwecandelo.

• Gcina izithuba zesikrufu sokugqibela sesipili, ukusetwa kwelensi yokugxila, kunye nokufunda imitha yamandla kwiirekhodi zakho zolondolozo.

• Bandakanya umhla, iiyure zokusebenza zizonke, kunye noonobumba bokuqala bobuchwephesha ukulungiselela ireferensi yexesha elizayo.

Iingcebiso ngeThuba lokuLondoloza

• Inkonzo yokukhanya (ukuhlolwa okubonakalayo, ukutshintshwa kwefestile yokukhusela): zonke iiyure ezingama-250-500 zokusebenza

• Ukwakhiwa kwakhona ngokupheleleyo kunye noLungelelwaniso: rhoqo ngeeyure zokusebenza ezili-1,000 okanye ngokukhawuleza ukuba umgangatho wokusikwa wehlisa umgangatho.

• Inkonzo kaNgxamiseko: nayiphi na ilahleko yequbuliso yamandla ebhodi, ukuvutha okungahambelaniyo, okanye ukuzulazula okungalindelekanga

Iimpazamo Eziqhelekileyo Emaziphephe

⚠️ I-Torque Overkill: Iminqwazi yomlomo iqinisiwe >35N·m ibangela ukugqabhuka kwentambo;

⚠️ Ukungazi kakuhle: I-ESD inokuqhotsa iimotor ze-Galvo (i-$ 2,100 yokutshintshwa);

⚠️ Imixube yegesi: Ukusebenzisa i-N₂ endaweni ye-O₂ yokusikwa kwe-aluminium kwandisa inkunkuma nge-70%.

Ngokulandela la manyathelo aneenkcukacha, uya kuqinisekisa ukuba intloko yakho yefiber laser isebenza kwincopho yokusebenza, ukuhambisa ukusikeka okucocekileyo, ukuphuma kwamandla okungaguqukiyo, kunye nobomi benkonzo obandisiweyo. Ukhathalelo lwarhoqo alukhuseli utyalo-mali lwakho kuphela kodwa lukwagcina ukuchaneka kunye nesantya esinika iisistim zefiber laser umda wazo wokukhuphisana.

Ngelixa ulondolozo lwe-DIY lugcina iindleko, funa uncedo lwengcali ukuba:

• Iprofayile yeBeam ibonisa > 10% TEM01 umxholo

• Ulungelelwaniso lokuhlanganisa ludlula i-15% yoluhlu lwe-OEM

• Iikhowudi zemposiso zamanzi zokutshiza ziyaqhubeka emva kokwakhiwa kwakhona

Ngaba ufuna uncedo lweNgcali?

Iingcali zethu ze-ISA 61400-eziqinisekisiweyo zisebenzisa uvavanyo lwe-ultrasonic array (PAUT) kuxilongo olungaphantsi komhlaba. [Qhagamshelana nathi] ukwenzela ukwenziwa kwentloko ye-laser yosuku olunye okanye ukhuphele uluhlu lwethu lwasimahla lweFiber Laser Maintenance PDF.