Upangiri Wathunthu Womanganso Mutu wa Fiber Laser & Kuyanjanitsa

M'dziko lapamwamba kwambiri la kudula kwa laser kwa mafakitale, kusagwirizanalaser fibermutu akhoza mtengo opanga zikwi mu downtime ndi zinyalala zakuthupi. Kaya mukusunga kavalo wa 6kW kapena kukonza makina atsopano a 20kW, luso lomanganso mutu wa fiber laser ndi kuyanjanitsa ndikofunikira kuti musunge kulondola kwa mulingo wa micron. Upangiri wokwanirawu umathetsa ndondomekoyi pogwiritsa ntchito njira zotsimikiziridwa ndi makampani zomwe zimagwirizana ndi miyezo ya ISO 13694.

Kodi Fiber Laser Head Rebuild & Alignment ndi chiyani?

"Fiber Laser Head Rebuild" imatanthawuza kupukuta kwathunthu, kuyang'ana, kuyeretsa, ndikusintha zinthu zomwe zidawonongeka mkati mwa mutu wodula laser. "Kuyanjanitsa" kumatanthauza kusintha bwino ma optics amkati kotero kuti mtengo wa laser umayenda molunjika, umayang'ana bwino, ndikupereka mphamvu zodula kwambiri.

Chifukwa Chiyani Mumangenso Ndi Kugwirizanitsa Mutu Wanu Wa Laser?

• Bwezerani Khalidwe Lodula

  M'kupita kwa nthawi, zinthu zowoneka bwino zimatha kusuntha kapena kuipitsidwa, zomwe zimapangitsa kuti magalasi achuluke, kuchulukirachulukira, komanso kutha kwa m'mphepete. Kumanganso ndi kuyanjanitsa kumabweretsanso mabala akuthwa, oyera.

• Kwezani Kusamutsa Mphamvu

  Magalasi osayanjanitsidwa molakwika kapena zonyansa zowonera zimawononga mphamvu. Kuyanjanitsa koyenera kumatsimikizira kuti madzi ochulukirapo afika pa workpiece yanu.

• Kutalikitsa Mbali Moyo

  Kusintha mazenera odzitchinjiriza, milomo, ndi zosindikizira kumateteza malo otentha ndi kuipitsidwa, kuteteza kuwonongeka msanga.

• Chepetsani Mitengo Yanthawi Yaitali

  Kumanganso kwachizoloŵezi kumawononga ndalama zocheperapo kusiyana ndi kusintha mutu wonse wa laser kapena kutsika kwa makina chifukwa cha kulephera kwadzidzidzi.

Chitetezo ndi Kukonzekera

Musanayambe, tsatirani njira zotetezera ndi kukhazikitsa:

1. Kutseka kwa Mphamvu ndi Kuziziritsa

• Zimitsani mphamvu yayikulu pamakina ndikutseka magetsi.

• Patulani ndikuchepetsa kuzizira kozungulira kuti mupewe kutayikira mukachotsa mapaipi.

• Valani magalasi oteteza otetezedwa ndi laser oyenerera kutalika kwa mafunde a laser.

• Gwiritsani ntchito magolovesi a nitrile kapena latex kuti muteteze mafuta kuchokera pakhungu lanu kuti awononge optics.

• Gwirani ntchito m'chipinda chaukhondo kapena malo olamulidwa ndi fumbi. Ngakhale tinthu tating'onoting'ono tating'onoting'ono tating'onoting'ono titha kusokoneza mtengo.

• Sungani chinyezi pakati pa 40% ndi 60% kuti muchepetse kuchulukana kokhazikika komanso tinthu tating'onoting'ono ta mpweya.

• Yalani thireyi zolembedwa kapena zotengera zomangira zomangira, akasupe, ndi tizigawo ting'onoting'ono.

• Sungani zolemba za opanga ndi ma torque momwe mungathere.

Disassembly ndi Kuyang'ana Koyamba

1. Chotsani Zenera Loteteza ndi Nozzle

• Kutsatira buku lautumiki wamakina anu, masulani zomangira zosungira pa adaputala ya nozzle ndikuchotsa pawindo loteteza.

• Ikani mbali izi pambali pamalo oyera, opanda zingwe.

• Mosamala tsitsani zomangira nyumba, ndikuzindikira malo awo ndi kutalika kwake.

• Kwezani chivundikiro cha nyumba kuti muwonetse mawonekedwe amkati.

• Zikanda, maenje, kapena tchipisi pagalasi

• Zizindikiro za kutentha kapena kutentha zimasonyeza kutenthedwa

• Zokwera zotayirira kapena mabatani olakwika

• Yang'anani magalasi, magalasi, ndi kutha kwa ulusi kuti muwone zizindikiro za:

• Yang'anani akasupe, ma O‑ mphete, ndi zosindikizira za ming'alu kapena kukakamiza.

• Tsimikizirani kuti zomangira zimayenda momasuka koma zimagwira pomwe zidakhazikitsidwa.

Kuyeretsa ndi Kusintha Mbali Zofunika Kwambiri

1. Njira Yoyeretsera Optical

• Gwiritsani ntchito madzi oyeretsera ovomerezeka ndi opanga okha, opanda zotsalira komanso ma swabs opanda lint.

• Pewani pang'onopang'ono ndikugudubuza swab pamtunda uliwonse wa kuwala; pewani kupukuta mmbuyo ndi mtsogolo, zomwe zimatha kugaya tinthu ting'onoting'ono mu zokutira.

• Zenera Lodzitchinjiriza: Sinthanitsani nthawi iliyonse kumveka kutsika pansi pa 90% kapena ngati muwona kubowola kukukulira.

• Nozzle ndi O-Ring: Ikani ma nozzles atsopano ofananira ndi makulidwe a kerf omwe mukufuna, ndikusintha zisindikizo zonse kuti zikhazikike mokhazikika.

• Fiber Terminator (ngati ikuyenera): Ngati zolumikizira zolumikizira zikuwonetsa zizindikiro zakupsa kapena zinyalala zomwe sizingayeretsedwe, sinthani choyimira kuti mupewe kuwonongeka kwa mtengo.

• Ikaninso gawo lililonse loyeretsedwa kapena latsopano motsata njira yochotsera.

• Zomangira zopepuka pang'ono pamanja choyamba, kenaka makokedwe kuzomwe wopanga amayenera kupewa kuti mupewe kukanikiza kwambiri kapena kupindika.

Fiber Laser Precision Alignment Steps

1. Kutsimikizira kwa Beam Yotsika

• Sinthani laser kukhala mphamvu yotsika (nthawi zambiri pansi pa 10% ya kutulutsa kwathunthu).

• Yatsani kugunda kwaifupi pa khadi yomwe mukufuna kutsata laser yomwe imasungidwa pamalo omwe mukufuna kuti muwulule malo.

• Kuyambira potuluka ulusi, pezani zomangira zosinthira zagalasi loyamba.

• Tembenuzani zowongolera-zowongolera pang'ono pang'ono, ndikuwona kusintha kwa madontho pa khadi. Pakani malowo musanasamukire pagalasi lotsatira mu unyolo.

• Bwerezani izi "tweak and check" njira kudzera mu kalirole onse apakatikati mpaka malowo akhale osasunthika.

• Tembenuzani mphete yolunjika kuti musunthire magalasi pafupi kapena kutali ndi malo ogwirira ntchito.

• Cholinga chanu ndikukwaniritsa malo ang'onoang'ono, owala kwambiri pa khadi; izi zikuwonetsa cholinga chenicheni.

• Tsekani mphete yoyang'ana pamalo pomwe malo oyenera apezeka.

• Yesetsani kuyesa pa geji yopyapyala yachitsulo kapena mbale yoyeserera yokhazikika.

• Yang'anani m'lifupi mwa kerf, m'mphepete mwake mulifupi mwake, ndi momwe nyenyeswa. Kusintha pang'ono kwa mtengo kungafunike kuti muwongolere mtundu wodulidwa.

Macheke Omaliza ndi Zolemba

1. Kutuluka ndi Kusindikiza Mayeso

• Lumikizaninso mizere yozizirira ndi gasi, kenako gwirani ntchito.

• Yang'anani kutayikira kwamadzi kapena gasi kuzungulira zisindikizo ndi zomangira.

• Pogwiritsa ntchito mita yoyezera mphamvu, lembani mphamvu yotulutsa mphamvu pansonga ya nozzle pansi pa mphamvu zonse.

• Yerekezerani ndi mfundo zoyambirira za fakitale; kutsika kwakukulu kumasonyeza kuyeretsa kwina kapena kusintha chigawo chimodzi.

• Lowetsani malo omaliza agalasi, kuyika ma lens, ndi kuwerenga mita yamagetsi mumarekodi anu okonza.

• Phatikizani tsiku, maola ogwirira ntchito, ndi zilembo zoyambira zamakamisiri kuti mudzazigwiritse ntchito mtsogolo.

Maintenance Interval Malangizo

• Utumiki Wopepuka (kuyang'ana kowoneka, kusinthana kwazenera koteteza): maola 250-500 aliwonse ogwirira ntchito

• Kumanganso Kwathunthu ndi Kuyanjanitsa: maola 1,000 aliwonse ogwirira ntchito kapena posachedwa ngati kudulidwa kumatsika.

• Emergency Service: Kutayika kwadzidzidzi kwa mphamvu yamtengo, kuyatsa kosagwirizana, kapena kuyendayenda mosayembekezereka.

Zolakwa Zomwe Muyenera Kuzipewa

⚠️ Kuchulukirachulukira kwa Torque: Zovala zapamphuno zimathina >35N·m zimayambitsa kuphulika kwa ulusi;

⚠️ Kusazindikira Kwambiri: ESD imatha kuyanga ma Galvo motors ($2,100 m'malo);

⚠️ Zosakaniza za Gasi: Kugwiritsa ntchito N₂ m'malo mwa O₂ podula aluminiyamu kumawonjezera zinyalala ndi 70%.

Potsatira mwatsatanetsatane izi, mudzawonetsetsa kuti mutu wanu wa laser umagwira ntchito pachimake, kupereka mabala oyera, kutulutsa mphamvu kosasinthasintha, komanso moyo wautali wautumiki. Kusamalira pafupipafupi sikumangoteteza ndalama zanu komanso kumasunga kulondola komanso kuthamanga komwe kumapangitsa makina a fiber laser kukhala opambana.

Ngakhale kukonza kwa DIY kumapulumutsa ndalama, funani thandizo la akatswiri ngati:

• Mbiri ya Beam ikuwonetsa> 10% TEM01 zomwe zili

• Kusintha kophatikizana kumadutsa 15% yamitundu ya OEM

• Manambala olakwika a chiller chamadzi amapitilira kumangidwanso

Mukufuna Thandizo la Akatswiri?

Akatswiri athu otsimikizika a ISA 61400 amagwiritsa ntchito kuyesa kwapang'onopang'ono kwa ultrasonic (PAUT) pakuwunika kwapansi panthaka. [Lumikizanani nafe] kuti mukonzekere mutu wa laser watsiku lomwelo kapena tsitsani mndandanda wathu waulere wa Fiber Laser Maintenance PDF.