SAKI 3D AOi smt Imashini Yikora Igenzura Imashini 3Di-LS3

Mu nganda zigezweho zikora ibikoresho bya elegitoroniki, ibisabwa byo kugenzura PCB (imbaho ​​zicapye zicapye) bigenda byiyongera, cyane cyane kugenzura ubuziranenge bwo gusudira bwibikoresho byinshi (nka BGA, QFN, CSP) nibice bito (nka 0201, 01005). Ibikoresho gakondo 2D AOI (kugenzura optique optique) byagoye kuzuza ibisabwa byuzuye, kandi SAKI 3Di-LS3 3D AOI itanga igisubizo cyukuri kandi cyiza cyo kugenzura imirongo ikora ya SMT (tekinoroji yubuso bwa tekinoroji) hamwe na tekinoroji ya 3D yerekana amashusho hamwe na algorithm.

Ibyiza byibicuruzwa

Inspection Igenzura ryuzuye rya 3D: Ukoresheje tekinoroji yo gusikana lazeri, ibipimo byingenzi nkibicuruzwa bigurishwa hamwe, uburebure, hamwe nubunini birashobora gupimwa neza kugirango ugabanye urubanza rudakwiye.

Inspection Igenzura ryihuse: Kunoza sisitemu ya optique na algorithm, umuvuduko wo kugenzura urenze 20% ugereranije nuwa 3D AOI gakondo, ubereye umurongo wihuse wa SMT.

Kumenyekanisha inenge zubwenge: AI algorithm ihita yiga kandi igahindura kugabanya igipimo cyo gutabaza ibinyoma (Call Call False) no kunoza ubugenzuzi bwizewe.

Compliance Guhuza kwinshi: ishyigikira ubwoko bwose bwubuyobozi bwa PCB (bukomeye, bworoshye, HDI) nibice bigoye (BGA, LGA, PoP, nibindi).

Design Igishushanyo mbonera: imikorere yo gutahura irashobora kwagurwa ukurikije ibyo abakiriya bakeneye, nka SPI (kugurisha paste detection) guhuza kugirango ugenzure ibikorwa bifunze.

Ihame ry'akazi

SAKI 3Di-LS3 ikoresha tekinoroji ya laser triangulation, ifatanije na kamera ya CCD ihanitse cyane, kugirango igere kumashusho ya 3D:

Gusikana Laser: Umurongo wa lazeri uteganijwe hejuru ya PCB, kandi kamera ifata urumuri rwerekanwe kuva muburyo butandukanye kugirango ubare uwagurishije amakuru yuburebure.

Icyitegererezo cya 3D: Binyuze mu gusikana impande nyinshi, umwirondoro wa 3D w’umugurisha uravuka, kandi uburebure, ingano, imiterere nibindi bipimo byapimwe neza.

Isesengura rya AI: Algorithm ishingiye ku myigire yimbitse ihita igereranya icyitegererezo gisanzwe cyagurishijwe kugirango hamenyekane inenge nko guhuza imbeho ikonje, kugurisha bidahagije, ikiraro, na offset.

Imikorere yibanze

1. Kugurisha 3D kugurisha hamwe

Gupima uburebure, ingano, hamwe na koplanarite yuwagurishije kugirango umenye ubuziranenge bwibicuruzwa byihishe hamwe nka BGA na QFN.

Menya inenge zisanzwe nka paste yo kugurisha idahagije, imipira yo kugurisha, hamwe no gutera imva.

2. Kumenya neza ibintu neza

Menya ibibazo nko gushira ahanditse, imva, hamwe no kuzenguruka ibice bito cyane nka 0201 na 01005.

Shyigikira 3D kontour yerekana ibice byihariye, ibikingira bikingira, hamwe nabahuza.

3. Isesengura ryamakuru ryubwenge

Mu buryo bwikora kubyara raporo ya SPC (kugenzura inzira y'ibarurishamibare) kugirango hongerwe umusaruro.

Kwishyira hamwe na MES (sisitemu yo gukora sisitemu) kugirango ugere kubikurikirana no gukurikirana-igihe.

4. Guhindura gahunda byoroshye no gukemura

Tanga igishushanyo mbonera cya porogaramu, shyigikira gahunda yo kuri interineti (OLP), kandi ugabanye umurongo uhindura igihe.

Imashini-yiga imikorere yo kugabanya intoki zo gukemura ibibazo.

Ibiranga ibicuruzwa

System Sisitemu nziza

Gusuzuma cyane-laser scanning: ubunyangamugayo bushobora kugera kuri mm 1μm, bukwiranye na ultra-nziza yibikoresho byo gutahura.

Inkomoko yumucyo mwinshi: impeta LED + coaxial yumucyo kugirango ikureho igicucu no kunoza ubwiza bwamashusho.

Algorithm ya software

AI Kwiga Byimbitse: Mu buryo bwikora butezimbere ibipimo byo gutahura kugirango uhuze n'ibishushanyo bitandukanye bya PCB.

Imipaka ihuza n'imihindagurikire y'ikirere: Kugabanya imanza zitari zo zatewe n'ibara rya PCB, gutekereza, n'ibindi.

Imiterere ya mashini

Ikadiri yo hejuru cyane: Kugabanya ingaruka zinyeganyega kandi ikanabisikana neza.

Sisitemu ya Autofocus: Ihuza n'ubunini butandukanye bwibibaho nta guhinduranya intoki.

Ibisobanuro bya tekiniki

Ibipimo byumushinga

Kumenya neza ± 1μm (Z axis)

Umuvuduko wo kumenya Kugera kuri 25cm² / s

Ingano ntoya 01005 (0.4mm × 0.2mm)

Uburebure bwa Laser 650nm (laser itukura)

Kamera ikemura 12MP (4096 × 3072)

Ingano ya PCB ihuza 50mm × 50mm ~ 510mm × 460mm

Imigaragarire y'itumanaho SECS / GEM, TCP / IP

Amashanyarazi asabwa AC 200-240V, 50 / 60Hz

Ibisabwa

Ibikoresho bya elegitoroniki byabaguzi: Ubucucike bukabije bwa PCB bwerekana terefone zigendanwa, tableti, nibikoresho byambara byoroshye.

Imashini zikoresha ibikoresho bya elegitoronike: Kuzenguruka kugenzura ubuziranenge bwibice byingenzi nka ADAS na ECU.

Igenzura ryinganda: PCB kwizerwa ryerekana seriveri hamwe na sitasiyo y'itumanaho.

Isubiramo

SAKI 3Di-LS3 3D AOI yahindutse ibikoresho byingirakamaro mugucunga ubuziranenge mubikorwa bya elegitoroniki bigezweho hamwe na scaneri ya laser yohanze cyane, AI ifite ubwenge bwa algorithm hamwe nubushobozi bwihuse bwo kumenya. Haba gukorana nibice bito cyangwa uburyo bwo gupakira ibintu, birashobora gutanga ibisubizo byizewe kandi byiza byo gutahura bifasha abakiriya kuzamura umusaruro no kugabanya ibiciro byumusaruro.