Pengumpan Asm/Siemens Siplace 3x8mm 00141099

Siemens Feeder SMT 3X8 is a key feeding device in the SMT (surface mount technology) production line, designed for efficient and accurate electronic component placement. Its name "3X8" represents a specific feeding specification and arrangement, where "8" refers to the number of tapes that can be loaded at a time, and "3" is related to the tape spacing or feeding mode.

Siemens Feeder Core working principle

Tape conveying mechanism

The gear system is driven by a precision stepper motor to pull the tape forward according to the set step distance

Component positioning system

Optical sensors are used to detect the tape positioning holes to ensure that each component stops at the precise picking position

Pressing and releasing device

The upper cover presses the tape to prevent displacement and automatically releases the component packaging film when picking

Electronic control system

Communicates with the host to receive instructions and feedback operating status and error information

Core advantages of Siemens Feeder 3X8 Feida

High-efficiency production

• Supports simultaneous feeding of 8 different components to reduce downtime for material change

• Feeding speed up to 0.06 seconds/piece

• Compatible with a variety of packages for large components from 0402 to 24mm

Excellent accuracy

• Feeding repetition accuracy of ±0.03mm

• Patented anti-shake design ensures stability at high speed

• Temperature compensation system reduces the impact of environmental fluctuations

Intelligent upgrade

• Equipped with RFI D intelligent identification system, automatic reading of component parameters

• Supports digital silo management, real-time monitoring of component usage

• Programmable feeding strategy, optimized mounting path

Durable design

• Aviation aluminum main structure, 30% lighter and stronger

• Key components are wear-resistant, with a life of more than 10 million cycles

• Modular design, 90% of components can be quickly replaced

Main functions and technical features

Fungsi dasar

• Multi-specification tape compatibility (8mm/12mm/16mm/24mm, etc.)

• Electric tape stripping (optional pneumatic assistance)

• Dual sensor error detection (tape end + component presence)

• Automatic tension adjustment system

Advanced features

Intelligent calibration system

• Automatic position calibration at startup

• Continuous compensation for mechanical deviations during operation

• Historical data learning to optimize parameters

Mixed feeding mode

• Standard mode: Sequential feeding

• Jump mode: Cross Material level feeding

• Backup mode: automatic switching between main and standby materials

Status monitoring

• Real-time monitoring of motor load

• Record feeding times and error history

• Pengingat pemeliharaan prediktif

Parameter teknis

• Power supply voltage: 24VDC±10%

• Power consumption: standby <5W, peak <50W

• Working temperature: 15-40℃

• Humidity range: 30-70%RH (non-condensing)

• Noise level: <65dB (1 meter distance)

Role and value in production

Jaminan kualitas

• Reduce the risk of wrong material caused by human intervention

• Precise feeding reduces the chip offset rate

• Automatic verification of component polarity

Cost control

• Tape utilization rate reaches 99.8%, reducing waste of tail materials

• Energy consumption is 40% lower than that of traditional feeders

• Maintenance costs are reduced by 60%

Flexible production

• Quick switching supports small batches of multiple varieties

• Seamless connection with MES system

• Remote recipe management function

Data value

• Generate component consumption report

• Record equipment OEE data

• Provide basis for process optimization

Siemens Feeder Precautions for use

Installation specifications

• Ensure installation when the SMT power is off

• Check that the material rail width matches the material belt (8mm/12mm/16mm)

• Correctly set the material station offset parameters

• Confirm that the RFID tag information is consistent with the program

Operation points

• Check the material belt tension before loading to avoid too tight/too loose

• Clean the material belt channel regularly (recommended once every 4 hours)

• Keep at least 3 components as a guide when replacing the material tray

• Abnormal alarms should be immediately suspended for inspection, and forced operation is prohibited

Environmental requirements

• Avoid direct sunlight or use near strong heat sources

• Prevent interference from vibration sources (such as large stamping equipment)

• Work surface level <0.1mm/m

• It is recommended to equip with a stabilized power supply

Safety warning

• Do not put your fingers into the moving mechanism area

• Electrical connections must be made by professionals

• If there is abnormal heat or odor, turn off the power immediately

• Waste tapes must be professionally recycled

ASM/Siemens Feeders Common error messages and solutions

Special error handling process:
If the same error occurs three times in a row, contact after-sales service, and do not try to reset repeatedly.

Siemens SMT Feeders Maintenance method

Daily maintenance (per shift)

• Clean the dust on the material channel with an air gun (use compressed air below 0.3MPa)

• Check the spring tension of the pressure cover

• Confirm that all fasteners are not loose

• Record the number of operating hours and the number of alarms

Weekly maintenance

• Add special grease to the gearbox (SIEMENS PN:123456)

• Optical sensor calibration

• Test all function button responses

• Backup equipment parameters

Monthly maintenance

• Disassemble and clean the internal mechanism

• Measure the motor insulation resistance (>10MΩ)

• Replace the worn feed gear

• Comprehensive accuracy calibration

Annual overhaul

• Return to the factory for professional inspection

• Replace all wearing parts packages

• Control system upgrade

• Re-do anti-static treatment

Reference for key component life

• Drive gear: 800,000 times

• Stepper motor: 1,500 hours

• Sensor: 5 years

• Motherboard: 10 years

SMT Feeders Technology evolution and selection suggestions

New generation 3X8 feeder improvements

• Use brushless motor, life extended to 2,000 hours

• Integrated visual positioning system

• Supports Industrial Internet of Things (IIoT) access

• Green design with 15% lower energy consumption

Selection considerations

• Component type and size range

• Target placement speed (CPH)

• Workshop environment conditions

• Existing equipment compatibility

• Intelligent management requirements

Comparison of different versions

• Basic version: Meets conventional placement

• High-speed version: Suitable for small components below 0201

• High-precision version: For precision devices such as QFN/BGA

• Anti-static version: For sensitive components

It is recommended to make a final purchase decision after actual placement test

Siemens 3X8 feeder provides a reliable feeding solution for modern SMT production through its innovative multi-channel design, intelligent control system and precision mechanical structure. Proper use and maintenance can not only maximize equipment efficiency, but also significantly improve the overall yield and flexibility of the production line. With the development of Industry 4.0, SMT feeders will be more intelligent in the future, and deep integration with MES/ERP systems will become standard configuration. It is recommended that users establish a complete equipment file and conduct regular professional training to give full play to the full potential of this precision equipment.