Siemens asm d3i smt chip mounter

Siemens SIPLACE D3i SMT Imashini Yisesengura Tekinike

1. Ibikoresho bihagaze hamwe ninyuma yisoko

1.1 Umwanya wibikoresho

Umwanya wibicuruzwa Umwanya: D3i ni imashini yo hagati-yohejuru-ya-moderi ya SMT ya Siemens (ubu ni ASM SIPLACE), ishyizwe kumurongo wa SMT ifite umuvuduko mwinshi, utomoye cyane kandi uhindagurika cyane, ubereye ibikoresho byinshi bya elegitoroniki (ibikoresho bya elegitoroniki, ibikoresho byitumanaho, hamwe nibikoresho bya elegitoroniki bikoresha).

Isano Isano: D3i nicyitegererezo cyizamurwa cyurukurikirane D. Ugereranije nuruhererekane rwa D1 / D2, itezimbere imbaraga zukuri kandi zihindura umurongo, kandi igashyigikira ibintu byinshi bigoye (nkibice byihariye-binini na BGA nini).

1.2 Umurage w'ikoranabuhanga

Kuba nyir'ibicuruzwa: Ubucuruzi bwa Siemens SMT nyuma bwari ubwa sisitemu ya ASM, ariko ikomeza sisitemu yikoranabuhanga ya SIPLACE.

Ibyiza byingenzi: Kuzungura SIPLACE umurongo utwara moteri, Fly Vision hamwe nubundi buryo bwa tekinoroji.

2. Ihame shingiro ryakazi

2.1

Ikwirakwizwa rya PCB hamwe nu mwanya

PCB yinjira muri mashini ibinyujije mu murongo uyobora neza kandi ikosorwa na clamping + + vacuum adsorption.

Kamera ya FCM igaragaza ingingo ziringirwa za PCB (Fiducial) kugirango yishyure PCB ihindagurika cyangwa gutandukana kumwanya.

Gutoranya ibice no guhitamo

Umutwe uzamuka ukuramo ibice biva muri federasiyo kandi ukamenya ibice mugihe nyacyo ukoresheje kamera ya ICM (module ya kamera ihuriweho):

Umwanya wo hagati

Ikosa ryo kuzenguruka

Gukoresha pin (kuri QFP / BGA)

Ukoresheje tekinoroji yo kuguruka, ibice bigenda bihindagurika mugihe cyo kugenda kugirango ugabanye umwanya wo guhagarara.

Kwiyongera

Moteri ifite umurongo itwara umutwe uzamuka, ufatanije no gufatira umutegetsi gufunga-kugenzura, kugirango ugere kuri nanometero urwego (± 15μm @ 3σ).

Shyigikira imbaraga zo kugenzura kugirango wirinde kwangirika kubintu byuzuye (nka MLCC yoroheje).

2.2 Ikoranabuhanga ryibanze

Ikoreshwa rya Directeur Directeur Tekinoroji: Gukwirakwiza kutavanze, kwihuta kugera kuri 2m / s², igihe cyo kubaho kirenze kure imiyoboro gakondo.

Umutwe wo gushyira MultiStar: Bihitamo 12/16 umutwe wa nozzle, ushyigikira Pick & Place Parallelism.

Sisitemu yo kugaburira ubwenge:

Shyigikira ibiryo byamashanyarazi (eFeeder), ihita ihindura umwanya mugihe uhinduye ibikoresho.

Irashobora kwagurwa kugeza kuri 300+ yibikoresho, bihujwe na 8mm ~ 104mm ya kaseti.

3. Ibikoresho nibikoresho bya software

3.1 Kubaka ibyuma

Module Ibisobanuro

Umwanya wo gushyira MultiStar ikurikirana, utabishaka 12/16 nozzle, ishyigikira ibice 0201 ~ 45mm × 45mm.

Sisitemu yo kureba - ICM (kalibrasi yibigize): 50μm @ 15ms

- FCM (PCB ihagaze): mm 10μm neza

Kugaburira sisitemu yo kugaburira amashanyarazi (eFeeder), ishyigikira imiyoborere yubwenge.

Igenzura ryimodoka Umurongo wa moteri + gusya umutegetsi, gusubiramo ± 15μm.

Sisitemu ya convoyeur Dual-track convoyeur, ishyigikira ubunini bwa PCB 50mm × 50mm ~ 510mm × 460mm.

3.2 Sisitemu

SIPLACE Software Suite:

Pro: Gahunda yibanze no gutezimbere.

Xpert: Isesengura ryamakuru yambere (nka CPK, imibare ya offset yo gushyira).

Ikurikirana: Gukurikirana igihe-nyacyo (OEE, gutabaza amakosa).

Igikorwa cyo gutezimbere ubwenge:

Guhindura uburyo bukurikiranye neza: Kugabanya intera igenda yumutwe wumutwe.

Imfashanyo yo guhindura umurongo (QuickChange): Mu buryo bwikora menya impinduka mumwanya wibikoresho.

4. Ibikorwa byingenzi byingenzi

Ibipimo D3i ibipimo

Umuvuduko ntarengwa wo gushyira 60.000 CPH (agaciro ka theoretical, nyirizina biterwa no kuvanga ibice)

Gushyira neza ± 15μm @ 3σ (ibice bya chip), ± 35μm (BGA nini)

Urutonde rwibigize 0201 ~ 45mm × 45mm, uburebure 0.2 ~ 12mm

Ubushobozi bwo kugaburira Ntarengwa 324 (8mm kaseti)

Guhindura umurongo

5. Inganda zikoreshwa mu nganda

Ibyuma bya elegitoroniki yimodoka: Ikibaho cya ECU (gushyira hejuru yubushyuhe bwo hejuru).

Ibikoresho by'itumanaho: 5G ishingiro rya sitasiyo ya RF (ubucucike bukabije BGA).

Ubuvuzi bwa elegitoroniki: Igikoresho cyimashini PCB (ultra-fine pitch component).

Igenzura ryinganda: Ububiko bwizewe bwo kugenzura inganda.

6. Byimbitse gukemura ibibazo no kubungabunga

6.1 Amakosa asanzwe hamwe nigisubizo

Ikosa 1: Gushyira ibice

Impamvu zishoboka:

Imyanya ya PCB ntabwo ari yo (ikosa ryo kumenya fiducial).

Kwambara Nozzle bitera uburebure bwa pickup.

Igisubizo:

Sukura kamera ya FCM hanyuma usubiremo ingingo yerekanwe.

Koresha uburebure bwa nozzle kugirango uhindure ibipimo bya Z-axis.

Ikosa 2: Kunanirwa kwa pick-up

Impamvu zishoboka:

Guhagarika Nozzle cyangwa umuyoboro wa vacuum.

Ibice byubugari bwibintu gushiraho ikosa.

Igisubizo:

Sukura nozzle hamwe na ultrasonic isukura.

Reba igitutu cya generator itanga ingufu (agaciro gasanzwe: -80 ~ -90kPa).

Ikosa 3: Gutabaza (ERR-2105)

Impamvu zishoboka: Kurenza moteri irenga cyangwa kunanirwa kwa koderi.

Igisubizo:

Koresha intoki niba hari ibintu byamahanga kuri gari ya moshi iyobora nyuma yo kuzimya.

Menyesha inkunga ya ASM tekinike kugirango usimbuze module ya modoka.

6.2 Gahunda yo kubungabunga ibidukikije

Ibikoresho byo gufata neza

Buri munsi - Sukura nozzle, kamera ya kamera

- Reba umuvuduko wa vacuum

Icyumweru - Gusiga amavuta umurongo

- Hindura uburebure bwa Z-axis yumutwe washyizwe

Buri kwezi - Hindura neza sisitemu yo kureba

- Ibikoresho byububiko

7. Kugereranya kugereranya ibicuruzwa byapiganiwe

Icyitegererezo SIPLACE D3i FUJI NXT III Panasonic CM602

Umuvuduko (CPH) 60.000 75.000.000

Ukuri (μm) ± 15 ± 25 ± 30

Guhindura umurongo

Ibyiza Byinshi dinamike yukuri Ultra-yihuta Umuvuduko munini uhuza

8. Incamake

SIPLACE D3i, hamwe na tekinoroji yacyo itaziguye, sisitemu yo kugaburira ubwenge hamwe nubushakashatsi bwa modular, ni indashyikirwa murwego rwo hejuru rwerekana ibintu, kandi irakwiriye cyane cyane mubikorwa byo murwego rwohejuru nko gukora ibikoresho bya elegitoroniki n'ibikoresho by'itumanaho.

Ibyifuzo:

Kubungabunga buri gihe birashobora kongera ubuzima bwibikoresho (kwibanda kumurongo uyobora umurongo na sisitemu ya vacuum).

Turagusaba ko wakemura vuba amakosa akomeye binyuze muri serivisi yacu yo gusuzuma.

Ushaka ibisobanuro birambuye byimfashanyigisho cyangwa ubuyobozi bwa software, sura urubuga rwa ASM rwemewe rwa tekinike.