ASM SIPLACE Madaxa Meelaynta CP20P 03091157

Madaxa shaqada CP20P (lambarka qaybta 03091157) waa cutub meelayn muhiim ah oo ay naqshadaysay ASM (hadda Siemens Electronic Assembly Systems) ee mashiinada meelaynta saxda ah. Waxaa si weyn loogu isticmaalaa khadadka wax soo saarka SMT waxayna ku habboon tahay meelaynta saxda ah ee qaybaha laga bilaabo 0201 ilaa ICs waaweyn (sida QFP, BGA, iwm.). Madaxa shaqadu wuxuu caan ku yahay xawaaraha sare, saxnaanta sare iyo xasilloonida, waana mid ka mid ah qaybaha asaasiga ah ee mashiinnada meelaynta taxanaha ASM CP.

2. Halabuurka qaab dhismeedka

1. Qaab dhismeedka makaanikada

Qeexidda Waxqabadka Qaybaha

Nidaamka Spindle-ka saxda ah ee saxda ah ee servo moto + kubbadda lagu riixo, koontarool dhaqdhaqaaqa dhidibka Z, hubi cadaadiska meelaynta xasilloon

Qaybta madaxa meelaynta 12 nozzles/16 nozzles optional, taageer beddelaad degdeg ah, la qabsato cabbirrada kala duwan

Naqshadaynta kanaalka faakuumka madax banaan, oo ku qalabaysan dareeraha faakuumka, la socodka wakhtiga dhabta ah ee qaadista iyo heerka meelaynta

Farsamaynta isku-habboon ee toosinta indhaha (ikhtiyaarka) ama toosinta makaanikada si loo hubiyo in si sax ah loo waafajiyo biinanka qaybaha leh suufka PCB

θ-axis wareegga wareegga wareegga-xalinta sare ee servo motor kontoroolka qaybta wareegga xagasha (± 180 °), oo leh saxsanaan ilaa ± 0.1 °

2. Nidaamka Elektarooniga ah

Qeexidda Waxqabadka Qaybaha

Codeeyaha xarriiqda toosan/wareegga-xalinta sare leh, oo bixisa jawaab celin heer nanometer ah

Nidaamka dareemayaasha oo ay ku jiraan dareeraha vacuum, dareeraha dhererka, dareenka heerkulka, la socodka wakhtiga dhabta ah ee xaalada shaqada

Guddiga kontoroolka u go'ay kontoroolka FPGA/DSP, ka baaraandegidda kontoroolka dhaqdhaqaaqa, helitaanka calaamadaha iyo isgaarsiinta

3. Nidaamka caawinta

Qeexidda Waxqabadka Qaybaha

Aaladda beddelka nozzle-ka Toos ah ama hab-hoosaad toos ah, waxay taageertaa noocyo kala duwan oo sanbabada ah (sida 03091157 nozzle standard)

Nadiifinta nadaafadda Ikhtiyaar ah moobilka nadiifinta tooska ah si loo yareeyo saameynta hadhaaga

Nadaamka Saliideynta Si toos ah u saliidayn biraha hagaha iyo boolaladaha si loo yareeyo xirashada farsamada

III. Tilmaamaha farsamada (xaddiga gaarka ah ee lambarka alaabta 03091157)

Tilmaamaha Halbeegyada

Qaybta lagu dabaqi karo waxay u dhexeysaa 0201 ~ 55mm × 55mm (sida 0402, 0603, SOIC, QFP, BGA, iwm.)

Saxnaanta meelaynta ± 25μm (Cpk≥1.0, oo ku salaysan heerka IPC)

Xawaaraha meelaynta Ilaa 30,000CPH (waxay kuxirantahay kakanaanta qaybaha iyo qaabaynta mashiinka)

Z-dhidibka safarka 0 ~ 25mm (cadaadiska meelaynta xakamaynta barnaamijka)

Cadaadiska Vacuum -70kPa ~ -90kPa (la hagaajin karo, qalabaysan la socodka socodka vacuum)

Heerkulka shaqada 15 ~ 35 ℃

Miisaanka Qiyaastii 3.5kg (oo ay ku jiraan qaabka caadiga ah ee sanka)

IV. Faa'iidooyinka iyo sifooyinka asaasiga ah

1. Dheelitirnaanta saxda ah iyo xawaaraha sare

Qabo tignoolajiyada wadista tooska ah (naqshad suunka lahayn) si loo yareeyo khaladka gudbinta farsamada oo loo gaaro ± 25μm saxnaanta meelaynta.

Xakamaynta dhidibka Z ee firfircoon: La qabso iska horimaadka PCB iyo isbeddellada dhumucda qaybaha si looga fogaado burburinta suufka.

2. Naqshad qaabaysan

Waxay taageertaa beddelka degdegga ah ee xirmooyinka sanbabada (lambarka qaybta 03091157 waxay la jaan qaadaysaa noocyo kala duwan oo nozzles ah), waqtiga beddelka khadkana waa wax ka yar 2 daqiiqo.

Waa la kala furfuri karaa oo si madaxbanaan loo hagaajin karaa si loo dhimo kharashaadka wakhtiga dhimista.

3. Shaqada la socodka caqliga

Ogaanshaha vacuum-waqtiga-dhabta ah: dib-u-isku-day otomaatig ah ama alaarmiga markii wax-qaadashadu guul-darrayso (sida koodka qaladka E401).

Kormeerka heerkulka: ka hortag kulaylka matoorka ( alaarmiga E603).

4. Waafaqid ballaadhan

Taageer mashiinnada meelaynta taxanaha ASM CP20P (sida taxanaha SIPLACE SX), oo la qabsato quudiyeyaal kala duwan (suunka, saxaarad, quudiyaha gariir).

V. Khaladaadka caadiga ah iyo cilad-raadinta

1. Mechanical failure

Nambarka khaladka ifafaale qaladka xalinta suurtagalka ah

Dhaqdhaqaaqa dhidibka-Z-E101 waxa uu dhaafaa xadka xadka Mechanical offset/servo parameter cilad Dib u habayn asalka dhidibka Z/hubi goobaha servo drive

E205 Usha Duubka ah ayaa ku dhegtay xannibaado/sixin aan ku filnayn oo ku saabsan arrimaha dibadda

2. Fashilka nidaamka vacuum

Nambarka khaladka ifafaale qaladka xalinta suurtagalka ah

E401 Aasaasidda faakuumka waxay ku fashilantay xannibaadda tuubbada/matoorka fakiyuumka Nadiifi ama beddel tuubada oo hubi xidhitaanka dhuumaha faakuumka

E402 Vacuum leakage O-ring gabow/ dildilaaca trachea Beddel giraanta dabadaynta (lambarka qaybta 03091157-002)

3. Dareemayaasha/qalabka elektaroonigga ah

Nambarka khaladka ifafaale qaladka xalinta suurtagalka ah

E502 E502 E502 Calaamadaha Calaamadaha Khasaaraha Fiilada dabacsan/Faragelinta Elektrooniga ah Dib u celi fiilada cod-bixiyaha oo hubi daacadnimada lakabka gaashaanka.

E603 Heerkul aad u sarreeya Nadiifi marawaxada oo yaree xawaaraha meelaynta joogtada ah

VI. Tilmaamaha Dayactirka

1. Dayactirka maalinlaha ah

Nadiifinta sanka: Ku tirtir maro aan boodh lahayn + IPA 4-tii saacadoodba mar si aad uga hortagto haraaga qulqulka.

Fiiri shaandhada faakuumka: Nadiifi ama beddel toddobaad kasta (Qaybta No. 03091157-003).

2. Dayactirka bilaha ah

Saliid qaybaha dhaqaaqa: Marso dufan gaar ah oo ASM ah (Qaybta lambar 03091157-LUB) biraha hagaha iyo furayaasha rasaasta.

Dareemayaasha calibrate: Samee dareemaha vacuum iyo cabbirida dareenka dhererka iyada oo loo marayo software mashiinka.

3. Dib-u-habaynta Sannadlaha ah

Beddel qaybaha xidhashada: oo ay ku jiraan O-rings (Qaybta Lamr. 03091157-002) iyo biraha ul biibiile.

Saxnaanta dhammaystiran ee saxnaanta: Dib u habeyn ku samee booska dhejinta iyo xagasha adoo isticmaalaya saxan cabirka caadiga ah.

VII. Dayactirka iyo maaraynta agabka agabka

Qaybaha dheeriga ah ee lagu taliyay:

Duubka cufan (lambarka qaybta 03091157-NZ)

dhaliye Vacuum (lambarka qaybta 03091157-VAC)

Xarkaha koodhka (lambarka qaybta 03091157-ENC)

Habka dayactirka:

Kala saar madaxa shaqada ka dib marka korontada la damiyo.

Isticmaal multimeter si aad u ogaato dareenka iyo iska caabbinta mootada.

Beddel cutubka khaldan (haddii guddiga kantaroolku u baahan yahay taageero farsamo oo asal ah).

VIII. Soo koobid

Madaxa shaqada ee ASM CP20P (03091157) waa doorasho ku habboon khadadka wax soo saarka ee dhexdhexaadka ah iyo xawaaraha sare ee SMT sababtoo ah saxnaanta sare, naqshadeynta moodeelka iyo awoodaha kormeerka caqliga leh. Iyada oo loo marayo dayactirka caadiga ah iyo cilad-dejinta waqtiga, waxay xaqiijin kartaa hawlgal xasilloon oo muddada-dheer ah waxayna sii wadi kartaa dhalidda meelaynta ee ka sarreysa 99.95%. Qaybaha firaaqada ee muhiimka ah (sida qaybaha faakuumka iyo koodhadhka), waxa lagu talinayaa in la kaydiyo moodooyinka asalka ah si loo gaabiyo wakhtiga dhimista