ASM SIPLACE Omutwe gw’okuteeka CP20P 03091157

Omutwe gw’emirimu ogwa CP20P (namba y’ekitundu 03091157) ye modulo y’okuteeka ebisumuluzo eyakolebwa ASM (kati Siemens Electronic Assembly Systems) ku byuma ebiteeka ebisumuluzo ebituufu. Ekozesebwa nnyo mu layini z’okufulumya SMT era esaanira okuteeka mu butuufu ebitundu okuva ku 0201 okutuuka ku IC ennene (nga QFP, BGA, n’ebirala). Omutwe gw’omulimu gumanyiddwa olw’obwangu bwagwo obw’amaanyi, obutuufu n’obutebenkevu, era kye kimu ku bitundu ebikulu eby’ebyuma ebiteekebwa mu ASM CP series.

2. Ensengeka y’enzimba

1. Ensengeka y’ebyuma

Ekitundu Ennyonyola y’emirimu

Enkola ya Spindle High-precision servo motor + ball screw drive, okufuga entambula ya Z-axis, okukakasa puleesa y’okuteeka enywevu

Okuteeka omutwe module 12 nozzles/16 nozzles optional, okuwagira okukyusa amangu, okutuukagana n'ebitundu eby'enjawulo sayizi

Enkola ya vacuum Design eyetongodde ey’omukutu gwa vacuum, erimu sensor ya vacuum, okulondoola mu kiseera ekituufu embeera y’okulonda n’okuteeka

Enkola y’okussa wakati Okukwatagana kw’amaaso (okwesalirawo) oba okukwatagana okw’ebyuma okukakasa nti ppini z’ebitundu zikwatagana bulungi ne paadi za PCB

Enkola y’okukyusakyusa θ-axis Servo motor ey’obulungi obw’amaanyi efuga enzirukanya y’enkoona y’ekitundu (±180°), n’obutuufu obutuuka ku ±0.1°

2. Enkola y’ebyuma bikalimagezi

Ekitundu Ennyonyola y’emirimu

Enkola ya enkoda Enkoda ya linear/rotary ey’obulungi obw’amaanyi, egaba okuddamu kw’ekifo ku ddaala lya nanometer

Enkola ya sensa Omuli sensa ya vacuum, sensa y’obugulumivu, sensa y’ebbugumu, okulondoola mu kiseera ekituufu embeera y’okukola

Control board Dedicated FPGA / DSP control circuit, okukola okufuga entambula, okufuna siginiini n'empuliziganya

3. Enkola ey’obuyambi

Ekitundu Ennyonyola y’emirimu

Ekyuma ekikyusa entuuyo Enkola ey’okukyusa entuuyo mu ngeri ey’otoma oba eya semi-otomatiki, ewagira ebika by’entuuyo eby’enjawulo (nga 03091157 standard nozzle)

Enkola y’okwoza Module y’okwoza ey’otoma mu nozzle ey’okwesalirawo okukendeeza ku kukosebwa kw’ebisigadde

Enkola y’okusiiga Okusiiga mu ngeri ey’otoma ku ggaali z’omukka ezikulembera ne sikulaapu okukendeeza ku kwambala kw’ebyuma

III. Ebikwata ku by’ekikugu (ebipimo ebitongole ku nnamba y’ebintu 03091157)

Ebikwata ku Parameters

Ekitundu ekikozesebwa 0201 ~ 55mm × 55mm (nga 0402, 0603, SOIC, QFP, BGA, n'ebirala)

Obutuufu bw’okuteeka ±25μm (Cpk≥1.0, okusinziira ku mutindo gwa IPC)

Sipiidi y’okuteeka Okutuuka ku 30,000CPH (okusinziira ku buzibu bw’ekitundu n’ensengeka y’ekyuma)

Z-axis okutambula 0 ~ 25mm (programmable okufuga okuteeka puleesa)

Puleesa ya vacuum -70kPa ~-90kPa (etereezebwa, eriko okulondoola okutambula kw'obuziba)

Ebbugumu ly'okukola 15 ~ 35°C (bugumu obutakyukakyuka embeera y'omusomo yeetaagibwa)

Obuzito Nga 3.5kg (nga mw’otwalidde ne standard nozzle set)

IV. Ebirungi ebikulu n’ebintu ebirimu

1. Bbalansi y’obutuufu obw’amaanyi n’obwangu obw’amaanyi

Wettanire tekinologiya wa direct drive (beltless design) okukendeeza ku nsobi y’okutambuza ebyuma n’okutuuka ku butuufu bw’okuteeka ±25μm.

Dynamic Z-axis control: Okukwatagana ne PCB warping n’okukyusa mu buwanvu bw’ebitundu okwewala okumenya paadi.

2. Dizayini ya modulo

Awagira okukyusa amangu seti za nozzle (ekitundu nnamba 03091157 ekwatagana n’ebika bya nozzle eby’enjawulo), era obudde bw’okukyusa layini tebuwera ddakiika 2.

Asobola okusasika n’okuddaabirizibwa nga yeetongodde okukendeeza ku ssente ezisaasaanyizibwa mu biseera by’okuyimirira.

3. Omulimu gw’okulondoola mu ngeri ey’amagezi

Okuzuula empewo mu kiseera ekituufu: okuddamu okugezaako otomatiki oba alamu ng’okulonda kulemereddwa (nga koodi y’ensobi E401).

Okulondoola ebbugumu: okuziyiza mmotoka okubuguma ennyo (alarm E603).

4. Okukwatagana okugazi

Wagira ebyuma ebiteeka ASM CP20P series (nga SIPLACE SX series), era okwatagana n’emmere ey’enjawulo (omusipi, tray, vibration feeder).

V. Ensobi ezitera okubaawo n’okugonjoola ebizibu

1. Okulemererwa kw’ebyuma

Koodi y’ensobi Ekintu ekirabika ensobi Ekiyinza okuvaako Ekigonjoolwa

E101 Entambula ya Z-axis esukka ekkomo Ensobi ya mechanical limit offset/servo parameter Ddamu okupima ensibuko ya Z-axis/kebera ensengeka za servo drive

E205 Omuggo gwa nozzle gukwatiddwa Okuziyiza ebintu eby’ebweru/okusiiga okutamala Yoza eggaali y’omukka ekulagirira era osiige mu ngalo (kozesa giriisi eragiddwa ASM)

2. Enkola ya vacuum okulemererwa

Koodi y’ensobi Ekintu ekirabika ensobi Ekiyinza okuvaako Ekigonjoolwa

E401 Okuteekawo empewo kulemererwa Okuzibikira kw’entuuyo/okulemererwa kwa ppampu y’omukka Yoza oba zzaawo entuuyo era okebere okusiba payipu y’omukka

E402 Okukulukuta kw’obuziba O-ring okukaddiwa/okukutuka kw’empewo Kyuusa empeta y’okusiba (ennamba y’ekitundu 03091157-002)

3. Okulemererwa kwa sensa/ebyuma

Koodi y’ensobi Ekintu ekirabika ensobi Ekiyinza okuvaako Ekigonjoolwa

E502 Okufiirwa siginiini ya enkoda Lase cable/electromagnetic interference Ddamu ssaako cable ya encoder era okebere obulungi bwa shielding layer

E603 Ebbugumu lingi nnyo Okusaasaanya ebbugumu obubi/okutikka mmotoka okusukkiridde Yoza ffaani era okendeeze ku sipiidi y’okugiteeka obutasalako

VI. Ekitabo ky’okuddaabiriza

1. Okuddaabiriza buli lunaku

Okwoza entuuyo: Siimuula n’olugoye olutaliimu nfuufu + IPA buli luvannyuma lwa ssaawa 4 okuziyiza ebisigadde mu flux.

Kebera ekyuma ekisengejja empewo: Yoza oba zzaawo buli wiiki (Part No. 03091157-003).

2. Okuddaabiriza buli mwezi

Siiga ebitundu ebitambula: Siiga giriisi ey’enjawulo eya ASM (Part No. 03091157-LUB) ku ggaali z’omukka ezikulembera ne sikulaapu z’omusulo.

Kalibrate sensa: Kola okupima sensa ya vacuum ne sensa y’obugulumivu ng’oyita mu pulogulaamu y’ekyuma.

3. Okuddaabiriza buli mwaka

Kikyuseemu ebitundu ebyambala: omuli O-rings (Part No. 03091157-002) ne nozzle rod bearings.

Okupima obutuufu obujjuvu: Ddamu okupima ekifo ky’okussaako n’enkoona ng’okozesa ekipande ky’okupima ekya bulijjo.

VII. Okuddaabiriza n’okuddukanya sipeeya

Sipeeya asengekeddwa:

Nozzle set (ekitundu nnamba 03091157-NZ)

Jenereta y’omukka (ennamba y’ekitundu 03091157-VAC)

Kaabuyonjo ya enkoda (ennamba y’ekitundu 03091157-ENC)

Enkola y’okuddaabiriza:

Menya omutwe gw’omulimu oluvannyuma lw’amasannyalaze okuggwaako.

Kozesa multimeter okuzuula sensor ne motor resistance.

Kikyuseemu modulo eriko obuzibu (singa control board yeetaaga obuyambi obw’ekikugu obw’olubereberye).

VIII. Okubumbako

Omutwe gw’emirimu ogwa ASM CP20P (03091157) mulungi nnyo eri layini z’okufulumya SMT ez’amaanyi eza wakati n’ez’amaanyi olw’obutuufu bwayo obw’amaanyi, dizayini ya modulo n’obusobozi bwayo obw’okulondoola mu ngeri ey’amagezi. Okuyita mu ndabirira entuufu n’okugonjoola ebizibu mu budde, esobola okukakasa nti ekola bulungi okumala ebbanga eddene n’okukuuma amakungula g’okuteekebwa waggulu wa 99.95%. Ku sipeeya ebikulu (nga ebitundu bya vacuum ne encoders), kirungi okutereka ebika ebyasooka okukendeeza ku budde bw’okuyimirira