ASM SIPLACE Umwanya wo gushyira CP20P 03091157

Umukuru wakazi wa CP20P (igice cyumubare 03091157) ni module yingenzi yo gushyira mu myanya yateguwe na ASM (ubu ni Siemens Electronic Assembly Sisitemu) kumashini zishyirwaho neza. Ikoreshwa cyane mumirongo yumusaruro wa SMT kandi irakwiriye gushyirwaho neza ibice kuva 0201 kugeza kuri IC nini (nka QFP, BGA, nibindi). Umutwe wakazi uzwiho umuvuduko mwinshi, utomoye neza kandi uhamye, kandi nikimwe mubice byingenzi bigize imashini zishyiraho ASM CP.

2. Imiterere yimiterere

1. Imiterere ya mashini

Ibigize Imikorere Ibisobanuro

Sisitemu ya spindle Sisitemu-yuzuye ya servo moteri + imipira ya ball ball, kugenzura Z-axis igenda, kwemeza igitutu gihamye

Gushyira umutwe module 12 nozzles / 16 nozzles ntabishaka, ushyigikire byihuse, uhuze nubunini butandukanye

Sisitemu ya Vacuum Igishushanyo cyigenga cya vacuum cyigenga, gifite sensor ya vacuum, kugenzura-igihe nyacyo cyo gutoranya no gushyira imiterere

Uburyo bwo Kwishyira hamwe Byahujwe na optique ihuza (itabishaka) cyangwa guhuza imashini kugirango harebwe neza neza ibice bigize ibice hamwe na PCB;

θ-axis rotation system Sisitemu yo hejuru cyane ya servo moteri igenzura ibice bizunguruka (± 180 °), hamwe nukuri kuri ± 0.1 °

Sisitemu ya elegitoroniki

Ibigize Imikorere Ibisobanuro

Sisitemu ya Encoder Sisitemu yo hejuru-yumurongo / kuzenguruka kodegisi, itanga ibitekerezo bya nanometero-urwego rwibitekerezo

Sisitemu ya Sensor Harimo sensor ya vacuum, sensor yuburebure, sensor yubushyuhe, kugenzura-igihe nyacyo cyo gukora

Ubugenzuzi Bweguriwe FPGA / DSP kugenzura umuzenguruko, gutunganya ibyerekezo, kugenzura ibimenyetso no gutumanaho

3. Sisitemu y'abafasha

Ibigize Imikorere Ibisobanuro

Igikoresho cyo gusimbuza Nozzle Automatic or semi-automatic uburyo bwo gusimbuza nozzle, ishyigikira ubwoko butandukanye bwa nozzle (nka 03091157 isanzwe ya nozzle)

Sisitemu yo gukora isuku nozzle yikora isuku module kugirango igabanye ingaruka zisigara

Sisitemu yo gusiga Amavuta yo kwisiga yumurongo wa gari ya moshi nuyobora kugirango ugabanye imashini

III. Ibisobanuro bya tekiniki (ibipimo byihariye kuri numero 03091157)

Ibipimo Ibisobanuro

Ikoreshwa ryibice 0201 ~ 55mm × 55mm (nka 0402, 0603, SOIC, QFP, BGA, nibindi)

Gushyira neza ± 25μm (Cpk≥1.0, ukurikije IPC)

Umuvuduko wo gushira Kugera kuri 30.000CPH (ukurikije ibice bigoye hamwe nibikoresho bya mashini)

Z-axis ingendo 0 ~ 25mm (progaramu ya progaramu ya progaramu ya progaramu yo kugenzura)

Umuvuduko wa Vacuum -70kPa ~ -90kPa (irashobora guhinduka, ifite ibikoresho byo gukurikirana vacuum)

Ubushyuhe bwakazi 15 ~ 35 ℃ (ibidukikije byubushyuhe burigihe bisabwa)

Uburemere hafi 3.5 kg (harimo nozzle isanzwe)

IV. Ibyiza nibiranga

1. Kuringaniza neza kandi byihuse

Emera tekinoroji itaziguye (igishushanyo kidafite umukandara) kugirango ugabanye ikosa ryogukwirakwiza no kugera kuri ± 25μm neza neza.

Igenzura rya Dynamic Z-axis: Ihuze na PCB ihindagurika hamwe nuburinganire bwibigize kugirango wirinde kumenagura padi.

2. Igishushanyo mbonera

Shyigikira byihuse gusimbuza nozzle (igice nimero 03091157 irahujwe nubwoko butandukanye bwa nozzle), kandi igihe cyo guhindura umurongo kiri munsi yiminota 2.

Irashobora gusenywa no gusanwa mwigenga kugirango igabanye ibiciro byo hasi.

3. Igikorwa cyo gukurikirana ubwenge

Kugaragaza igihe-nyacyo: gusubiramo byikora cyangwa gutabaza mugihe gutoranya binaniwe (nka code ya E401).

Gukurikirana ubushyuhe: irinde ubushyuhe bukabije bwa moteri (impuruza E603).

4. Ubwuzuzanye bwagutse

Shyigikira imashini ishyira ASM CP20P (nka SIPLACE SX ikurikirana), kandi uhuze nibiryo bitandukanye (umukandara, tray, federasiyo).

V. Amakosa asanzwe no gukemura ibibazo

1. Kunanirwa kwa mashini

Ikosa Kode Ikosa Ikintu gishoboka Impamvu Igisubizo

E101 Z-axis igenda irenze imipaka Imipaka ntarengwa ya offset / servo ibipimo byibeshya Wibuke inkomoko ya Z-axis / reba igenamiterere rya servo.

E205 Inkoni ya Nozzle yometse kubintu byo hanze guhagarika / gusiga amavuta adahagije Sukura gari ya moshi iyobora kandi usige amavuta intoki (koresha amavuta ya ASM)

2. Kunanirwa kwa sisitemu

Ikosa Kode Ikosa Ikintu gishoboka Impamvu Igisubizo

E401 Ikigo cya Vacuum cyananiwe guhagarika Nozzle guhagarika / pompe ya vacuum Gusukura cyangwa gusimbuza nozzle no kugenzura kashe ya vacuum.

E402 Vacuum yamenetse O-impeta ishaje / trachea guturika Simbuza impeta (igice nimero 03091157-002)

3. Sensor / gutsindwa kwa elegitoroniki

Ikosa Kode Ikosa Ikintu gishoboka Impamvu Igisubizo

E502 Gutakaza ibimenyetso bya Encoder Kurekura umugozi / amashanyarazi ya elegitoronike Gusimbuza insinga ya encoder hanyuma urebe ubusugire bwurwego rukingira

E603 Ubushyuhe bukabije Ubushyuhe bukabije / moteri irenze moteri Sukura umuyaga kandi ugabanye umuvuduko uhoraho wo gushyira

VI. Imfashanyigisho

1. Kubungabunga buri munsi

Kwoza nozzle: Ihanagura imyenda idafite ivumbi + IPA buri masaha 4 kugirango wirinde ibisigara bitemba.

Reba akayunguruzo ka vacuum: Sukura cyangwa usimbuze buri cyumweru (Igice No 03091157-003).

2. Kubungabunga buri kwezi

Gusiga amavuta yimuka: Koresha amavuta yihariye ya ASM (Igice No 03091157-LUB) kumurongo wo kuyobora no kuyobora imigozi.

Calibrate sensor: Kora sensor ya vacuum hamwe nuburebure bwa sensor ya Calibration ukoresheje software ya mashini.

3. Kuvugurura buri mwaka

Simbuza ibice byambara: harimo O-impeta (Igice No 03091157-002) hamwe ninkoni ya nozzle.

Igenamigambi ryuzuye ryuzuye: Ongera uhindure umwanya uhagaze hamwe nu mfuruka ukoresheje isahani isanzwe.

VII. Gusana no gucunga ibice

Ibice by'ibicuruzwa bisabwa:

Gushiraho Nozzle (igice nomero 03091157-NZ)

Imashini itanga icyuho (igice cyumubare 03091157-VAC)

Umugozi wa Encoder (igice cyumubare 03091157-ENC)

Igikorwa cyo gusana:

Gusenya umutwe wakazi nyuma yumuriro.

Koresha multimeter kugirango umenye sensor na moteri irwanya moteri.

Simbuza module idakwiye (niba inama y'ubugenzuzi isaba inkunga ya tekiniki yumwimerere).

VIII. Incamake

Umuyobozi wakazi wa ASM CP20P (03091157) nuguhitamo kwiza kumasoko ya SMT yo hagati kandi yihuta cyane bitewe nubusobanuro bwayo buhanitse, igishushanyo mbonera hamwe nubushobozi bwo gukurikirana ubwenge. Binyuze mu kubungabunga bisanzwe no gukemura ibibazo ku gihe, birashobora kwemeza imikorere yigihe kirekire kandi bigakomeza umusaruro ushizwe hejuru ya 99,95%. Kubice byingenzi byingenzi (nkibigize vacuum na encoders), birasabwa kubika moderi yumwimerere kugirango ugabanye igihe gito