INtloko yokubeka i-ASM SIPLACE CP20P 03091157

Intloko yomsebenzi we-CP20P (inombolo yecandelo 03091157) yimodyuli yokubeka ephambili eyenzelwe yi-ASM (ngoku eyi-Siemens Electronic Assembly Systems) kumatshini wokubeka ochanekileyo. Isetyenziswe ngokubanzi kwimigca yemveliso ye-SMT kwaye ifanelekile ukubeka ngokuchanekileyo amacandelo ukusuka kwi-0201 ukuya kwii-ICs ezinkulu (ezifana ne-QFP, i-BGA, njl.). Intloko yomsebenzi iyaziwa ngesantya esiphezulu, ukuchaneka okuphezulu kunye nokuzinza, kwaye yenye yezinto eziphambili ze-ASM CP zokubeka uchungechunge koomatshini.

2. Ukwakhiwa kwesakhiwo

1. Ubume bomatshini

Icandelo Inkcazo esebenzayo

Inkqubo ye-Spindle echanekileyo ephezulu ye-servo motor + ibhola screw drive, lawula intshukumo ye-Z-axis, qinisekisa uxinzelelo oluzinzileyo lokubeka

Imodyuli yokubekwa kwentloko 12 imilomo / imilomo eyi-16 ngokuzikhethela, ixhasa ukutshintshwa ngokukhawuleza, ukuziqhelanisa nobukhulu bamacandelo ahlukeneyo

Inkqubo yevacuum Uyilo oluzimeleyo lwetshaneli yokucoca, ixhotyiswe ngesivamvo sevacuum, iliso lokwenyani lokuchola kunye nesimo sokubekwa.

Indlela yokubeka indawo Ulungelelwaniso oludityanisiweyo lwamehlo (ukhetho) okanye ulungelelwaniso lomatshini ukuqinisekisa ulungelelwaniso oluchanekileyo lwezikhonkwane zecandelo kunye neepadi zePCB.

θ-i-axis inkqubo yokujikeleza i-high-resolution servo motor ilawula ukujikeleza kwecandelo lokujikeleza (±180°), ngokuchaneka ukuya kuthi ga ku-±0.1°

2. Inkqubo ye-elektroniki

Icandelo Inkcazo esebenzayo

Inkqubo ye-Encoder Ukulungiswa okuphezulu kwe-linear/rotary encoder, ibonelela ngengxelo yenqanaba le-nanometer

Inkqubo ye-Sensor Kubandakanya i-vacuum sensor, inzwa yokuphakama, inzwa yokushisa, ukubeka iliso ngexesha langempela lesimo sokusebenza

Ibhodi yokulawula i-FPGA / DSP yolawulo lwesiphaluka esinikezelweyo, ulawulo lwentshukumo yokucubungula, ukufumana umqondiso kunye nokunxibelelana

3. Inkqubo encedisayo

Icandelo Inkcazo esebenzayo

Isixhobo sokutshintsha umlomo wombhobho Iyazenzekela okanye isemi-automatic umbhobho wokutshintsha indlela, ixhasa iintlobo ezahlukeneyo zombhobho (ezifana ne-03091157 yomgangatho womlomo)

Inkqubo yokucoca Ukuzikhethela imodyuli yokucoca umbhobho ngokuzenzekelayo ukunciphisa impembelelo yeentsalela

Inkqubo yokuthambisa I-lubrication ezenzekelayo yomzila wesikhokelo kunye nezikrufu zokunciphisa ukunxiba koomatshini

III. Iinkcukacha zobugcisa (iiparamitha ezikhethekileyo zenombolo yemathiriyeli 03091157)

Iinkcazo zeeParameters

Uluhlu lwecandelo elisebenzayo 0201 ~ 55mm×55mm (ezifana ne-0402, 0603, SOIC, QFP, BGA, njl.)

Ukuchaneka kokubekwa ±25μm (Cpk≥1.0, ngokusekelwe kumgangatho we-IPC)

Isantya sokubeka Ukuya kuthi ga kwi-30,000CPH (kuxhomekeke kubunzima becandelo kunye noqwalaselo lomatshini)

Uhambo lwe-Z-axis 0 ~ 25mm (uxinzelelo lokubeka ulawulo olucwangcisiweyo)

Uxinzelelo lwevacuum -70kPa~-90kPa (iyalungiseka, ixhotyiswe ngokujongwa kokuhamba kwevacuum)

Ubushushu bokusebenza 15 ~ 35 ℃ (imeko yendawo yokusebenzela yobushushu iyafuneka)

Ubunzima malunga ne-3.5kg (kubandakanywa neseti yombhobho eqhelekileyo)

IV. Iinzuzo eziphambili kunye neempawu

1. Ibhalansi yokuchaneka okuphezulu kunye nesantya esiphezulu

Yamkela iteknoloji yokuqhuba ngokuthe ngqo (uyilo olungenabhanti) ukunciphisa impazamo yokuhanjiswa koomatshini kunye nokufezekisa ukuchaneka kokubekwa kwe-±25μm.

I-Dynamic Z-axis control: Iqhelanisa ne-PCB warping kunye notshintsho lobungqingqwa becandelo ukunqanda ukutyumza iipads.

2. Uyilo lwemodyuli

Ixhasa ukutshintshwa ngokukhawuleza kweeseti ze-nozzle (inombolo yecandelo 03091157 iyahambelana neentlobo zeentlobo ze-nozzle), kwaye ixesha lokutshintsha umgca lingaphantsi kwemizuzu emi-2.

Inokuchithwa kwaye ilungiswe ngokuzimeleyo ukunciphisa iindleko zokunciphisa ixesha.

3. Umsebenzi wokubeka iliso okrelekrele

Ukufunyanwa kwevacuum ngexesha langempela: zama kwakhona ngokuzenzekelayo okanye i-alam xa ukhetha kusilela (njengekhowudi yempazamo E401).

Ukujongwa kobushushu: thintela ukufudumala kwemoto (i-alarm E603).

4. Ukuhambelana okubanzi

Inkxaso ASM CP20P uthotho oomatshini ukubeka (ezifana SIPLACE SX series), kwaye ulungelelanise ezahlukeneyo feeder (ibhanti, itreyi, vibration feeder).

V. Iimpazamo eziqhelekileyo kunye nokulungisa iingxaki

1. Ukusilela koomatshini

Ikhowudi yempazamo Impazamo enokwenzeka Unobangela Isisombululo

E101 Intshukumo ye-Z-axis igqithe kumda Umlinganiselo womatshini wokulahla/impazamo yeparamitha yeservo Lungisa kwakhona imvelaphi ye-Z-axis/jonga izicwangciso ze-servo drive

I-E205 intonga yombhobho ibambekile into yangaphandle/ukuthambisa okungonelanga Coca isiporo sesikhokelo kwaye uthambise ngesandla (sebenzisa igrisi ekhankanyiweyo ye-ASM)

2. Ukungaphumeleli kwenkqubo yevacuum

Ikhowudi yempazamo Impazamo enokwenzeka Unobangela Isisombululo

E401 Ukusekwa kwevacuum akuphumelelanga Ukuvaleka komlomo/ukusilela kwempompo yokufunxa Coca okanye buyisela umlomo wombhobho kwaye ukhangele ukutywinwa kombhobho wokufutha.

E402 Ukuvuza kwevacuum ukuguga kwe-O-ring/ukugqabhuka koqhoqhoqho Buyisela umsesane wokutywina (inombolo yecandelo 03091157-002)

3. Ukungaphumeleli kwenzwa/ye-elektroniki

Ikhowudi yempazamo Impazamo enokwenzeka Unobangela Isisombululo

I-E502 Ilahleko yesiginali ye-Encoder Intambo ekhululekileyo/ukuphazamiseka kombane Phinda ufake intambo ye-encoder kwaye ujonge ingqibelelo yomaleko okhuselayo.

E603 Ubushushu obuphezulu kakhulu Ukulahla ubushushu obumbi/ukugcwala kwemoto Coca ifan kwaye unciphise isantya esiqhubekayo sokubeka.

VI. Isikhokelo soLondolozo

1. ULondolozo lweMihla

Ukucoca umbhobho: Sula ngelaphu elingenathuli + IPA rhoqo ngeeyure ezi-4 ukunqanda intsalela ye-flux.

Jonga i-vacuum filter: Coca okanye utshintshe ngeveki (Ingxenye yeNombolo 03091157-003).

2. ULondolozo lweNyanga

Lubricate iindawo ezihambayo: Faka i-ASM igrisi ekhethekileyo (Icandelo No.

Ukulinganisa i-sensor sensors: Yenza i-vacuum sensor kunye ne-high sensor calibration ngokusebenzisa isofthiwe yomatshini.

3. Uhlengahlengiso loNyaka

Shintsha iindawo zokunxiba: kubandakanywa i-O-rings (Icandelo No. 03091157-002) kunye neebheringi zentonga ye-nozzle.

Ukulinganisa ukuchaneka okubanzi: Hlaziya indawo yokunyuka kunye ne-angle usebenzisa ipleyiti yokulinganisa esemgangathweni.

VII. Ukulungiswa kunye nolawulo lweendawo ezisecaleni

Amalungu acetyiswayo:

Iseti yeNozzle (inombolo yecandelo 03091157-NZ)

Vacuum generator (inombolo yecandelo 03091157-VAC)

Intambo ye-encoder (inombolo yenxalenye 03091157-ENC)

Inkqubo yokulungisa:

Qhawula intloko yomsebenzi emva kokucima kombane.

Sebenzisa i-multimeter ukubona inzwa kunye nokumelana nemoto.

Buyisela imodyuli ephosakeleyo (ukuba ibhodi yokulawula ifuna inkxaso yobugcisa bokuqala).

VIII. Isishwankathelo

Intloko yomsebenzi we-ASM CP20P (03091157) lukhetho olufanelekileyo kwimigca yemveliso ye-SMT ephakathi kunye nesantya esiphezulu ngenxa yokuchaneka kwayo okuphezulu, ukuyila kweemodyuli kunye nobuchule bokubeka iliso obukrelekrele. Ngokulungiswa okusemgangathweni kunye nokucombulula iingxaki ngexesha, kunokuqinisekisa ukusebenza okuzinzile kwexesha elide kunye nokugcina isivuno sokubeka ngaphezulu kwe-99.95%. Kwiindawo ezingundoqo ezisecaleni (ezinje ngezixhobo zevacuum kunye neekhowudi), kuyacetyiswa ukuba ugcine imifuziselo yoqobo ukunciphisa ixesha lokuphumla.