ASM SIPLACE Kuyika Mutu CP20P 03091157

Mutu wa ntchito ya CP20P (gawo nambala 03091157) ndi gawo lofunikira loyika lopangidwa ndi ASM (tsopano Nokia Electronic Assembly Systems) kuti lipange makina oyika bwino kwambiri. Amagwiritsidwa ntchito kwambiri m'mizere yopanga ma SMT ndipo ndi yoyenera kuyika bwino magawo kuchokera ku 0201 kupita ku ma IC akuluakulu (monga QFP, BGA, etc.). Mutu wa ntchito umadziwika chifukwa cha kuthamanga kwake, kulondola kwambiri komanso kukhazikika, ndipo ndi chimodzi mwazinthu zazikulu zamakina oyika a ASM CP.

2. Mapangidwe apangidwe

1. Kapangidwe ka makina

Chigawo Kufotokozera

Spindle system High-precision servo motor + mpira screw drive, control Z-axis movement, kuonetsetsa kukhazikika kokhazikika

Kuyika mutu gawo 12 nozzles / 16 nozzles kusankha, kuthandizira m'malo mwachangu, sinthani magawo osiyanasiyana

Vacuum system Mapangidwe odziyimira pawokha a vacuum, okhala ndi sensor ya vacuum, kuyang'anira nthawi yeniyeni yakutola ndi kuyika

Centering mechanism Integrated Optical alignment (posankha) kapena kuyanjanitsa kwamakina kuti muwonetsetse kulumikizana bwino kwa zikhomo ndi PCB pads.

θ-axis rotation system High-resolution servo motor imayang'anira kasinthasintha kagawo (±180°), kulondola mpaka ±0.1°

2. Dongosolo lamagetsi

Chigawo Kufotokozera

Encoder system yokhala ndi mzere wapamwamba kwambiri / encoder yozungulira, yopereka ndemanga pamlingo wa nanometer

Sensor System Kuphatikizira sensor ya vacuum, sensor ya kutalika, sensor ya kutentha, kuwunika kwenikweni kwa momwe ntchito ikugwirira ntchito

Control board Yodzipatulira FPGA/DSP control circuit, processing control motion control, kupeza ma sign ndi kulankhulana

3. Dongosolo lothandizira

Chigawo Kufotokozera

Chida choloŵa m'malo mwa Nozzle Makina osinthira a nozzle Makina odziyimira pawokha kapena odziyimira pawokha, amathandizira mitundu yosiyanasiyana ya nozzle (monga 03091157 nozzle standard)

Kuyeretsa dongosolo Kusankha nozzle basi kuyeretsa gawo kuti muchepetse zotsatira za zotsalira

Makina opaka mafuta Kupaka njanji zowongolera ndi zomangira kuti muchepetse kuvala kwamakina

III. Mafotokozedwe aukadaulo (magawo apadera azinthu nambala 03091157)

Zofotokozera za Parameters

Ntchito chigawo osiyanasiyana 0201 ~ 55mm×55mm (monga 0402, 0603, SOIC, QFP, BGA, etc.)

Kuyika bwino ± 25μm (Cpk≥1.0, kutengera muyezo wa IPC)

Liwiro loyika Kufikira 30,000CPH (malingana ndi zovuta zamagulu ndi kasinthidwe ka makina)

Z-olamulira kuyenda 0 ~ 25mm (programmable ulamuliro makhazikitsidwe kuthamanga)

Kuthamanga kwa vacuum -70kPa~-90kPa (yosinthika, yokhala ndi kuwunika kwa vacuum)

Ntchito kutentha 15 ~ 35 ℃ (nthawi zonse kutentha malo msonkhano chofunika)

Kulemera Pafupifupi 3.5kg (kuphatikiza muyezo nozzle seti)

IV. Ubwino ndi mawonekedwe apakati

1. Kulinganiza kwapamwamba kwambiri komanso kuthamanga kwambiri

Landirani ukadaulo woyendetsa molunjika (mapangidwe opanda lamba) kuti muchepetse zolakwika zamakina ndikukwaniritsa kuyika kwa ± 25μm.

Kuwongolera kwamphamvu kwa Z-axis: Sinthani ku kupindika kwa PCB ndikusintha makulidwe a zigawo kuti mupewe kuphwanya mapepala.

2. Mapangidwe amtundu

Imathandiza m'malo mofulumira ma seti nozzle (gawo nambala 03091157 n'zogwirizana ndi zosiyanasiyana nozzle mitundu), ndi mzere kusintha nthawi ndi zosakwana mphindi 2.

Ikhoza kugawidwa ndi kukonzedwa paokha kuti muchepetse ndalama zochepetsera nthawi.

3. Ntchito yowunikira mwanzeru

Kuzindikira kwa vacuum munthawi yeniyeni: yesaninso zokha kapena alamu mukasankha kulephera (monga cholakwika E401).

Kuwunika kwa kutentha: kupewa kutenthedwa kwa injini (alarm E603).

4. Kugwirizana kwakukulu

Thandizani makina oyika a ASM CP20P (monga SIPLACE SX mndandanda), ndikusinthira ku zodyetsa zosiyanasiyana (lamba, tray, vibration feeder).

V. Zolakwika wamba ndi kuthetsa mavuto

1. Kulephera kwa makina

Khodi yolakwika Cholakwika Chochitika Chotheka Njira yothetsera

E101 Z-axis kuyenda kupitilira malire Kuwongolera malire / cholakwika cha parameter servo Bweretsaninso chiyambi cha Z-axis/onani makonda a servo drive

E205 Ndodo ya Nozzle yomatira Kutsekereza / mafuta osakwanira Yeretsani njanji yowongolera ndikupaka mafuta pamanja (gwiritsani ntchito mafuta otchulidwa ASM)

2. Kulephera kwa dongosolo la vacuum

Khodi yolakwika Cholakwika Chochitika Chotheka Njira yothetsera

E401 Kukhazikitsidwa kwa vacuum kwalephera kutsekeka kwa Nozzle / vacuum pump kulephera Kuyeretsa kapena sinthani mphuno ndikuwona kusindikiza kwa payipi

E402 Vacuum kutayikira O-mphete kukalamba/kuphulika kwa trachea Bwezerani mphete yosindikiza (gawo nambala 03091157-002)

3. Kulephera kwa sensa / zamagetsi

Khodi yolakwika Cholakwika Chochitika Chotheka Njira yothetsera

Kutayika kwa chizindikiro cha E502 Encoder Kutaya chingwe / kusokoneza kwamagetsi Konzaninso chingwe cha encoder ndikuwona kukhulupirika kwa wosanjikiza wotchinga.

E603 Kutentha kwambiri Kutentha kosalekeza / kuchuluka kwa injini Yeretsani fani ndikuchepetsa kuyika kosalekeza

VI. Kalozera Wosamalira

1. Kusamalira Tsiku ndi Tsiku

Kuyeretsa mphuno: Pukutani ndi nsalu yopanda fumbi + IPA maola 4 aliwonse kuti mupewe zotsalira.

Yang'anani zosefera: Chotsani kapena sinthani mlungu uliwonse (Gawo No. 03091157-003).

2. Kukonza Mwezi ndi Mwezi

Mafuta osuntha mbali: Ikani mafuta apadera a ASM (Gawo No. 03091157-LUB) pazitsulo zowongolera ndi zomangira zotsogola.

Sanjani masensa: Pangani vacuum sensor ndi kutalika kwa sensor calibration kudzera pamakina.

3. Kukonzanso Pachaka

Bwezerani mbali zovala: kuphatikizapo O-mphete (Gawo No. 03091157-002) ndi mayendedwe a ndodo ya nozzle.

Kulondola kwatsatanetsatane: Sinthaninso malo okwera ndi ngodya pogwiritsa ntchito mbale yoyezera.

VII. Kukonza ndi kasamalidwe ka magawo

Zida zosinthira zovomerezeka:

Nozzle set (gawo nambala 03091157-NZ)

Jenereta ya vacuum (gawo nambala 03091157-VAC)

Chingwe cha encoder (gawo nambala 03091157-ENC)

Kukonza:

Phatikizani mutu wa ntchito mukatha magetsi.

Gwiritsani ntchito ma multimeter kuti muwone sensor ndi kukana kwamagalimoto.

Bwezerani gawo lolakwika (ngati gulu lowongolera likufuna chithandizo choyambirira).

VIII. Chidule

Mutu wa ntchito ya ASM CP20P (03091157) ndi chisankho chabwino kwa mizere yapakatikati komanso yothamanga kwambiri ya SMT chifukwa cha kulondola kwake, kapangidwe kake komanso luso lowunikira mwanzeru. Kupyolera mu kukonza koyenera komanso kuthetsa mavuto panthawi yake, imatha kuonetsetsa kuti ntchitoyo ikhale yokhazikika kwa nthawi yayitali ndikusunga zokolola zokhazikitsidwa pamwamba pa 99.95%. Pazigawo zazikuluzikulu zosinthira (monga ma vacuum ndi ma encoder), tikulimbikitsidwa kusungitsa mitundu yoyambirira kuti mufupikitse nthawi yopuma.