NEW ASM SIPLACE mutu wamapasa 03097485

I. Zomangamanga ndi ntchito zazikulu zowonjezera

1. Ntchito zapakati zowonjezera

Chalk Model Ntchito

Magalimoto awiri a Z-axis linear motor 03097485-ZM amayang'anira pawokha kuyenda koyima kwa nozzles ziwiri (sitiroko 0-20mm, kusamvana 0.1μm)

Harmonic deceleration rotation module 03097485-RT Imazindikira 0-360 ° kusinthasintha kosalekeza kwa nozzle (± 0.01 ° kulondola, liwiro lalikulu 600rpm)

Dongosolo la vacuum generation 03097485-VG Dual-channel yodziyimira payokha (digiri ya vacuum -90kPa~+60kPa yosinthika)

Pressure feedback unit 03097485-PS Kuwunika kwanthawi yeniyeni ya kuthamanga kokwera (0.01-10N, sampling rate 1kHz)

Intelligent diagnosis module 03097485-DM Integrated kutentha / kugwedezeka / masensa apano, amathandizira kuneneratu zolakwika

II. Kusamala kuti mugwiritse ntchito

1. Mafotokozedwe oyika

Kusalala kwa malo oyikapo ndi ≤0.005mm/m, ndi screwdriver ya torque (M6 screw/4.5N·m) ikufunika.

Mtengo wa calibration wa kugwedezeka kwa lamba wa synchronous ndi 40 ± 2Hz ​​(wodziwika ndi mita pafupipafupi)

2. Zoletsa ntchito

Parameter Limit mtengo Zotsatira zakupitirira malire

Kuthamanga kwambiri 15m/s² Kutha kupangitsa kuti zida zochepetsera ziwonongeke

Kutentha kosalekeza kwa ntchito -10 ℃ ~ 60 ℃ Okhazikika maginito demagnetization / chisindikizo mphete kukalamba

Kusakaniza kwa vacuum ngalande ndikoletsedwa Kuwonongeka kwapakatikati kumayambitsa mbali zowuluka

3. Zofunikira zogwirizana

Ingogwirizana ndi mndandanda wa ASM SIPLACE TX komanso mitundu yapamwamba

Mtundu wofunikira wa firmware ≥V6.2.1 (mtundu wakale umafunika kukweza bolodi lamava)

III. Mauthenga olakwika wamba ndi kukonza

Khodi yolakwika Kutanthawuza Kukonzekera kwadzidzidzi Yankho lofunikira

E9741 Z-axis malo chifukwa chololera Imitsani kugwiritsa ntchito nozzle yachilendo 1. Yerekezeraninso chowongolera

2. Onani kufanana kwa njanji yowongolera

E9742 Kuthamanga kwa vacuum kwachilendo Sinthani ku njira yosunga zobwezeretsera 1. Yeretsani fyuluta

2. Bwezerani valavu ya solenoid

E9743 Kulephera kwa makina osindikizira a Rotary Yambitsaninso pambuyo pa zeroing pamanja 1. Yeretsani disk ya encoder

2. Bwezerani gawo la encoder

E9744 Kutentha kumaposa 65 ℃ Chepetsani liwiro 1. Yang'anani fani yozizirira

2. Konzani ndondomeko yokweza

IV. Njira yosamalira

1. Ndondomeko yokonza nthawi ndi nthawi

Nthawi Item Technical muyezo

Kutsuka ndodo za tsiku ndi tsiku Zotsalira za solder ≤0.1mg (zodziwika ndi bwino)

Mlungu uliwonse Wotsogolera njanji mafuta Gwiritsani ntchito mafuta a Kluber ISOFLEX NBU15

Mwezi uliwonse Vacuum system testness air tightness test (-80kPa/5min pressure drop ≤5kPa)

Quarterly Harmonic reducer disassembly ndi kuyang'ana Gear kuvala ≤0.005mm

2. Njira yokonza yozama

Khwerero 1: Sulani gawo la rotary

Gwiritsani ntchito chokoka chapadera (ASM P/N: 03090021)

Lembani dongosolo la unsembe wa malata gasket

Khwerero 2: Kuyika m'malo

Ayenera kusinthidwa awiriawiri (NSK P4 grade angular contact bear)

Kutsitsa kumasinthidwa kukhala chilolezo cha 0.02-0.03mm

V. Zolakwika zofala ndi malingaliro osamalira

Mlandu 1: Kusuntha kwapawiri kwa Z-axis sikulumikizidwa

Chodabwitsa: Zida zokwera zimapendekeka

Njira yowunika:

Gwiritsani ntchito micrometer kuyeza kufanana kwa nkhwangwa ziwirizo (＞0.01mm ziyenera kusinthidwa)

Yang'anani kuvala kwa lamba wa synchronous (mapindidwe a mano ＞0.2mm m'malo)

Ndondomeko yosamalira:

Bweretsani kusanja kwamakina kwa gantry

Sinthani magawo oyenda (ulamuliro wa injiniya wa ASM ukufunika)

Mlandu 2: Kulephera kwa vacuum adsorption

Mtengo wowunikira chifukwa cha mizu:

Tchati

Kodi

VI. Njira yokwezera ukadaulo

Kukonzekera mwanzeru zolosera

Kusanthula kwa Vibration spectrum AI kudzathandizidwa mu 2024 (chenjezo la kulephera kwa milungu itatu pasadakhale)

Kusintha kopepuka

Carbon fiber nozzle ndodo (kuchepetsa kulemera kwa 30%, kuthamanga kwa 15%)

VII. Malingaliro owongolera zida zosinthira

Zigawo zazikuluzikulu Zosungirako Zowerengera Nthawi yosinthira

Harmonic reducer msonkhano 1:5 2.5 maola

Gawo la jenereta 1:10 0.5 maola

Pressure sensor 1:8 1 ora

VIII. Chidule

TWIN HEAD imakwaniritsa kuyika kwabwino kwamakampani ±15μm@3σ kudzera pawiri-drive yodziyimira payokha + drive yolumikizana. Chisamaliro chapadera chiyenera kuperekedwa pokonza:

Ndizoletsedwa kusakaniza ndodo za nozzles ndi mayiko osiyanasiyana ovala

Mayeso a Dynamic balance ayenera kuchitidwa mwezi uliwonse

Ndikofunikira kuti mukonze chowunikira cha vibration kuti muwunikire mawonekedwe