I. Zomangamanga ndi ntchito zazikulu zowonjezera
1. Ntchito zapakati zowonjezera
Chalk Model Ntchito
Magalimoto awiri a Z-axis linear motor 03097485-ZM amayang'anira pawokha kuyenda koyima kwa nozzles ziwiri (sitiroko 0-20mm, kusamvana 0.1μm)
Harmonic deceleration rotation module 03097485-RT Imazindikira 0-360 ° kusinthasintha kosalekeza kwa nozzle (± 0.01 ° kulondola, liwiro lalikulu 600rpm)
Dongosolo la vacuum generation 03097485-VG Dual-channel yodziyimira payokha (digiri ya vacuum -90kPa~+60kPa yosinthika)
Pressure feedback unit 03097485-PS Kuwunika kwanthawi yeniyeni ya kuthamanga kokwera (0.01-10N, sampling rate 1kHz)
Intelligent diagnosis module 03097485-DM Integrated kutentha / kugwedezeka / masensa apano, amathandizira kuneneratu zolakwika
II. Kusamala kuti mugwiritse ntchito
1. Mafotokozedwe oyika
Kusalala kwa malo oyikapo ndi ≤0.005mm/m, ndi screwdriver ya torque (M6 screw/4.5N·m) ikufunika.
Mtengo wa calibration wa kugwedezeka kwa lamba wa synchronous ndi 40 ± 2Hz (wodziwika ndi mita pafupipafupi)
2. Zoletsa ntchito
Parameter Limit mtengo Zotsatira zakupitirira malire
Kuthamanga kwambiri 15m/s² Kutha kupangitsa kuti zida zochepetsera ziwonongeke
Kutentha kosalekeza kwa ntchito -10 ℃ ~ 60 ℃ Okhazikika maginito demagnetization / chisindikizo mphete kukalamba
Kusakaniza kwa vacuum ngalande ndikoletsedwa Kuwonongeka kwapakatikati kumayambitsa mbali zowuluka
3. Zofunikira zogwirizana
Ingogwirizana ndi mndandanda wa ASM SIPLACE TX komanso mitundu yapamwamba
Mtundu wofunikira wa firmware ≥V6.2.1 (mtundu wakale umafunika kukweza bolodi lamava)
III. Mauthenga olakwika wamba ndi kukonza
Khodi yolakwika Kutanthawuza Kukonzekera kwadzidzidzi Yankho lofunikira
E9741 Z-axis malo chifukwa chololera Imitsani kugwiritsa ntchito nozzle yachilendo 1. Yerekezeraninso chowongolera
2. Onani kufanana kwa njanji yowongolera
E9742 Kuthamanga kwa vacuum kwachilendo Sinthani ku njira yosunga zobwezeretsera 1. Yeretsani fyuluta
2. Bwezerani valavu ya solenoid
E9743 Kulephera kwa makina osindikizira a Rotary Yambitsaninso pambuyo pa zeroing pamanja 1. Yeretsani disk ya encoder
2. Bwezerani gawo la encoder
E9744 Kutentha kumaposa 65 ℃ Chepetsani liwiro 1. Yang'anani fani yozizirira
2. Konzani ndondomeko yokweza
IV. Njira yosamalira
1. Ndondomeko yokonza nthawi ndi nthawi
Nthawi Item Technical muyezo
Kutsuka ndodo za tsiku ndi tsiku Zotsalira za solder ≤0.1mg (zodziwika ndi bwino)
Mlungu uliwonse Wotsogolera njanji mafuta Gwiritsani ntchito mafuta a Kluber ISOFLEX NBU15
Mwezi uliwonse Vacuum system testness air tightness test (-80kPa/5min pressure drop ≤5kPa)
Quarterly Harmonic reducer disassembly ndi kuyang'ana Gear kuvala ≤0.005mm
2. Njira yokonza yozama
Khwerero 1: Sulani gawo la rotary
Gwiritsani ntchito chokoka chapadera (ASM P/N: 03090021)
Lembani dongosolo la unsembe wa malata gasket
Khwerero 2: Kuyika m'malo
Ayenera kusinthidwa awiriawiri (NSK P4 grade angular contact bear)
Kutsitsa kumasinthidwa kukhala chilolezo cha 0.02-0.03mm
V. Zolakwika zofala ndi malingaliro osamalira
Mlandu 1: Kusuntha kwapawiri kwa Z-axis sikulumikizidwa
Chodabwitsa: Zida zokwera zimapendekeka
Njira yowunika:
Gwiritsani ntchito micrometer kuyeza kufanana kwa nkhwangwa ziwirizo (>0.01mm ziyenera kusinthidwa)
Yang'anani kuvala kwa lamba wa synchronous (mapindidwe a mano >0.2mm m'malo)
Ndondomeko yosamalira:
Bweretsani kusanja kwamakina kwa gantry
Sinthani magawo oyenda (ulamuliro wa injiniya wa ASM ukufunika)
Mlandu 2: Kulephera kwa vacuum adsorption
Mtengo wowunikira chifukwa cha mizu:
Tchati
Kodi
VI. Njira yokwezera ukadaulo
Kukonzekera mwanzeru zolosera
Kusanthula kwa Vibration spectrum AI kudzathandizidwa mu 2024 (chenjezo la kulephera kwa milungu itatu pasadakhale)
Kusintha kopepuka
Carbon fiber nozzle ndodo (kuchepetsa kulemera kwa 30%, kuthamanga kwa 15%)
VII. Malingaliro owongolera zida zosinthira
Zigawo zazikuluzikulu Zosungirako Zowerengera Nthawi yosinthira
Harmonic reducer msonkhano 1:5 2.5 maola
Gawo la jenereta 1:10 0.5 maola
Pressure sensor 1:8 1 ora
VIII. Chidule
TWIN HEAD imakwaniritsa kuyika kwabwino kwamakampani ±15μm@3σ kudzera pawiri-drive yodziyimira payokha + drive yolumikizana. Chisamaliro chapadera chiyenera kuperekedwa pokonza:
Ndizoletsedwa kusakaniza ndodo za nozzles ndi mayiko osiyanasiyana ovala
Mayeso a Dynamic balance ayenera kuchitidwa mwezi uliwonse
Ndikofunikira kuti mukonze chowunikira cha vibration kuti muwunikire mawonekedwe