NEW ASM SIPLACE omutwe omubiri 03097485

I. Ensengeka y’ebizimbe n’emirimu emikulu egy’ebikozesebwa

1. Emirimu emikulu egy’ebikozesebwa

Ebikozesebwa Model Omulimu

Dual Z-axis linear motor 03097485-ZM Efuga mu ngeri eyeetongodde entambula y’entuuyo bbiri (stroke 0-20mm, resolution 0.1μm)

Harmonic deceleration rotation module 03097485-RT Etegeera 0-360° okutambula okutambula obutasalako kwa nozzle (±0.01° obutuufu, sipiidi esinga obunene 600rpm)

Enkola y'okutonda omukka 03097485-VG Dual-channel okwetongodde okufuga (vacuum diguli -90kPa ~ + 60kPa okutereezebwa)

Ekitundu ekiddibwamu puleesa 03097485-PS Okulondoola mu kiseera ekituufu puleesa y’okussaako (0.01-10N, omutindo gw’okutwala sampuli 1kHz)

Intelligent diagnosis module 03097485-DM Sensulo z’ebbugumu/okukankana/eza kasasiro ezigatta, ziwagira okuteebereza ensobi

II. Okwegendereza mu kukozesa

1. Ebikwata ku kussaako

Obupapajjo bw’ekifo we bateeka buba ≤0.005mm/m, era nga yeetaagibwa sikulaapu ya torque (M6 screw/4.5N·m).

Omuwendo gw’okupima ogw’okusika kw’omusipi ogw’okukwatagana guli 40±2Hz (guzuulibwa mita ya frequency) .

2. Obukwakkulizo ku nkola y’emirimu

Parameter Limit value Ebiva mu kusukka ekkomo

Sipiidi esinga obunene 15m/s2 Eyinza okuvaako ggiya ya harmonic reducer okumenya

Ebbugumu erikola obutasalako -10°C ~ 60°C Magineeti ey’olubeerera demagnetization/seal ring aging

Okutabula emikutu gya vacuum kikugirwa Cross-contamination ereeta ebitundu ebibuuka ebitundu

3. Ebyetaago by’okukwatagana

Ekwatagana ne ASM SIPLACE TX series n’okudda waggulu zokka

Enkyusa ya firmware eyeetaagisa ≥V6.2.1 (enkyusa enkadde yeetaaga okulongoosa motherboard)

III. Obubaka obw'ensobi obwa bulijjo n'okukola

Error code Amakulu Okukola mu mbeera ez’amangu Ekigonjoola ensonga enkulu

E9741 Enfo ya Z-axis okuva mu kugumiikiriza Yimirira okukozesa entuuyo etali ya bulijjo 1. Ddamu okupima omufuzi wa grating

2. Kebera okufaanagana kw’eggaali y’omukka elungamya

E9742 Puleesa ya vacuum etali ya bulijjo Kyusa ku mukutu gwa backup 1. Yoza ekyuma ekisengejja

2. Kyuusa vvaalu ya solenoid

E9743 Okulemererwa kwa Rotary encoder Ddamu okutandika oluvannyuma lw’okuziro mu ngalo 1. Yoza disiki ya encoder

2. Kyuusa modulo ya enkoda

E9744 Ebbugumu lisukka 65°C Okukendeeza ku sipiidi mu ngeri ey’otoma 1. Kebera ffaani y’okunyogoza

2. Okulongoosa enkola y’okussaako

IV. Enkola y’okuddaabiriza

1. Enteekateeka y’okuddaabiriza buli luvannyuma lwa kiseera

Ekiseera Ekintu Omutindo gw’ebyekikugu

Buli lunaku Nozzle rod cleaning Residual solder paste ≤0.1mg (ezuuliddwa bbalansi)

Okusiiga eggaali y’omukka eya Guide buli wiiki Kozesa giriisi ya Kluber ISOFLEX NBU15

Buli mwezi Okugezesa okuziyiza empewo mu nkola ya Vacuum Okugezesebwa kwa puleesa (-80kPa/5min pressure drop ≤5kPa)

Buli luvannyuma lwa myezi esatu Harmonic reducer disassembly n'okukebera Gear okwambala ≤0.005mm

2. Enkola y’okuddaabiriza mu buziba

Omutendera 1: Menyawo modulo ekyukakyuka

Kozesa ekyuma ekisika eky’enjawulo (ASM P/N: 03090021)

Wandiika ensengeka y’okuteekebwamu gaasikiti ey’amayinja

Omutendera 2: Okukyusa bbeeri

Elina okukyusibwa mu babiri (NSK P4 grade angular contact bearing) .

Preload etereezeddwa okutuuka ku 0.02-0.03mm clearance

V. Ensobi eza bulijjo n’ebirowoozo by’okuddaabiriza

Ensonga 1: Entambula ya Dual Z-axis tekwatagana

Ekintu ekirabika: Ebitundu ebiteekeddwako biba biwanvuye

Enkola y’okuzuula obulwadde:

Kozesa micrometer okupima parallelism ya axes ebbiri (>0.01mm yeetaaga okutereezebwa)

Kebera okwambala kw’omusipi ogukwatagana (okukyukakyuka kw’amannyo >0.2mm okukyusa)

Enteekateeka y’okuddaabiriza:

Ddamu okukola leveling y’ebyuma mu gantry

Okulongoosa ebipimo by’entambula (Obuyinza bwa yinginiya wa ASM bwetaagisa)

Ensonga 2: Okulemererwa kw’okusikiriza kw’obuziba (vacuum adsorption).

Omuti gw’okwekenneenya ekikolo:

Ekipande

Koodi

VI. Obulagirizi bw’okulongoosa tekinologiya

Okuddaabiriza okw’amagezi okuteebereza

Okwekenenya AI mu vibration spectrum kujja kuwagirwa mu 2024 (okulabula ku kulemererwa kwa bbeeri nga bukyali wiiki 3)

Enkyukakyuka etali ya maanyi

Omuggo gw’entuuyo ya kaboni (okukendeeza ku buzito ebitundu 30%, okwongeza sipiidi ebitundu 15%)

VII. Ebiteeso ku nzirukanya ya sipeeya

Sipeeya ebikulu Omugerageranyo gwa yinvensulo Obudde bw’okukyusa

Okukuŋŋaanya ekikendeeza ku harmonic essaawa 1:5 essaawa 2.5

Module ya jenereta ya vacuum 1:10 essaawa 0.5

Sensulo ya puleesa 1:8 essaawa emu

VIII. Okubumbako

TWIN HEAD etuuka ku butuufu bw’okuteeka ±15μm@3σ mu makolero ng’eyita mu kufuga okwetongodde okuvuga emirundi ebiri + harmonic drive. Okufaayo okw’enjawulo kulina okussibwako mu kiseera ky’okuddaabiriza:

Kigaaniddwa okutabula emiggo gya nozzle nga girina embeera ez’enjawulo ez’okwambala

Dynamic balance test erina okukolebwa buli mwezi

Kirungi okutegeka ekyuma ekikebera okukankana okusobola okulondoola embeera