ASM SIPLACE mashiinka pcb camera 03183110

ASM 54 PCB Camera (oo loo yaqaan PCB Camera 54) waa qayb muhiim ah oo muuqaal ah oo ku jirta Siemens ASM (oo hore u ahaan jirtay SIPLACE) mashiinada meelaynta, inta badan loo isticmaalo aqoonsiga summada dhabta ah iyo meelaynta caalamiga ah ee PCB-yada (looxyada wareegyada daabacan). Waxay hubisaa in mashiinada meelaynta ay si sax ah u aqoonsan karaan booska, xagasha iyo qallafsanaanta PCB-yada, si loo gaaro meelayn sax ah oo sarreeya.

2. Hawlaha ugu muhiimsan

PCB ogaanshaha summada dhabta ah

Aqoonso fiducials indhaha (fiducial) ee PCB-yada iyo saxnaanta booska PCB (X/Y/θ).

Waxay taageertaa noocyo badan oo calaamado ah sida wareeg, iskutallaab, labajibbaaran, iwm.

PCB meelaynta caalamiga ah (Isku-habaynta Caalamiga ah)

Soo ogow guud ahaan qallooca iyo qallooca (Warpage) ee PCB-yada si loo hubiyo saxnaanta meelaynta.

Aqoonsiga guddiga PCB (Aqoonsiga guddiga)

Lagu dabaqi karo soo saarista guddiyo badan (Panelized PCB), si toos ah u aqoonso qaabka guddiga.

Hubinta cabbirka PCB

Shaqada ikhtiyaariga ah, oo loo isticmaalo in lagu hubiyo in cabbirka PCB-ga uu buuxiyo shuruudaha.

3. Tilmaamaha Farsamada

Tilmaamaha Halbeegga

Nooca kamarada Kaamirada CCD/CMOS-xalan-sare ah (qaab gaar ah waxay kuxirantahay nooca)

Xallinta inta badan 5-10μm/pixel (waxay kuxirantahay weyneynta indhaha)

Goobta Muuqaalka (FOV) 20mm × 20mm (qiimaha caadiga ah, la hagaajin karo)

Isha Iftiinka giraanta LED-ka (iftiin la hagaajin karo), waxay taageertaa iftiinka xagal badan

Isgaadhsiinta Isgaadhsiinta GigE (Gigabit Ethernet) ama isku xidhka kamarada

Heerka Qaabka (FPS) 30-60fps (waxay kuxirantahay xallinta iyo xaaladaha iftiinka)

Midabka PCB ee lagu dabaqi karo Cagaar, buluug, madow, cad, iwm. (habaynta la qabsiga)

Taageerada Software-ka SIPLACE Pro / ASM Works / SIPLACE OS

4. Halabuurka qaab dhismeedka

(1) Nidaamka indhaha

Lens: muraayad warshadeed oo sax ah oo aad u saraysa, waxay taageertaa diiradda saarista ama gacanta.

Shaandheeye: Shaandheeyaha kala-doorashada ikhtiyaarka ah si loo yareeyo faragelinta milicsiga.

(2) Nidaamka iftiinka

Isha iftiinka LED ee giraanta: lagu hagaajin karo xaglo badan si ay ugu habboonaato dusha PCB ee kala duwan (matte, dhalaalaya, milicsi sare).

Iftiinka Coaxial (ikhtiyaar): loogu talagalay PCB-yada aadka u milicsada (sida substrates biraha).

(3) Qaab dhismeedka makaanikada

Garaafka kamarada: lagu hagaajin karo dhererka iyo xagasha si loo hubiyo sawirida ugu fiican.

Naqshad ka-hortagga gariir: waxay yaraynaysaa saamaynta gariirka mashiinka ee sawir-qaadista.

(4) Nidaamka elegtarooniga ah

Kaarka iibsiga sawirka: wuxuu mas'uul ka yahay gudbinta sawirka xawaaraha sare leh.

Isku xirka calaamadda kicinta: la mid ah mashiinka meelaynta PLC si loo hubiyo waqtiga toogashada saxda ah.

5. Socodka shaqada

PCB waxa ay gashaa mishiinka → suunka qaadku waxa uu helaa PCB-ga.

Kamaradu waxay ka kor maraysaa barta tixraaca → waxay sawir ka qaadanaysaa barta tixraaca PCB.

Habaynta sawirka → waxay xisaabisaa xagasha X/Y iyo xagasha wareega (θ) ee PCB-ga.

Xogta waxaa dib loogu celinayaa nidaamka meelaynta → waxay si toos ah u hagaajisaa iskuduwayaasha meelaynta.

Mashiinka meelaynta wuxuu bilaabaa meelaynta → waxay hubisaa in dhammaan qaybaha si sax ah loo dhigo.

6. taxaddarrada isticmaalka

(1) Rakibaadda iyo hagaajinta

Cabbirka dhererka kamarada: Hubi in dhererka xuduntu sax tahay, haddii kale saxnaanta aqoonsiga way yaraan doontaa.

Hagaajin dhalaalka isha iftiinka: Kor u qaad nalka midabada PCB ee kala duwan si aad uga fogaato soo-bandhigidda xad-dhaafka ah ama qarsoodiga.

Tilmaamaha naqshadeynta ee qodobbada tixraaca:

Cabbirka lagu taliyay: 1.0mm - 2.0mm (wareeg/qaabab iskutallaab ah).

Iska ilaali inaad isku dhejiso suufka iyo muraayadaha xariirta.

(2) Dayactirka maalinlaha ah

Si joogto ah u nadiifi muraayadda: ku tirtir maro aan boodh lahayn iyo aalkolo si aad uga hortagto in boodhka uu saameeyo sawirka.

Hubi nolosha LED-ka: LED-yada gaboobay waxay sababi doonaan hoos u dhac ku yimaadda heerka aqoonsiga waxayna u baahan yihiin in si joogto ah loo beddelo.

Ka fogow shilalka makaanikada: Kaamirada booska kaamirada waxay keeni doontaa khaladaad aqoonsi.

(3) Hagaajinta Software-ka

Hagaajin marinka aqoonsiga: La qabso dusha sare ee PCB-ga (tusaale PCB-yada madow waxay u baahan yihiin isbarbardhig sare).

Hagaajin aagga goob raadinta (ROI): Xaddidaadda baaxadda waxay kordhin kartaa xawaaraha aqoonsiga.

7. Ceebaha guud iyo xalalka

Dhacdada khaladka ah ee suurtogalka ah ee Xalka

Aqoonsiga barta tixraaca wuu guuldarraystay 1. Diirada kaamerada waa khalad

2. Iftiinka isha iftiinku kuma habboona

3. PCB-da wasakheynta barta tixraaca 1. Dib u habeyn diiradda

2. Hagaaji iftiinka LED-ka

3. Nadiifi PCB ama beddel barta tixraaca

Xawaaraha aqoonsiga oo gaabis ah 1. Algorithm sawirka kakan

2. Dib u dhigista isgaadhsiinta 1. Hagaajin ROI (yaree tirada raadinta)

2. Hubi fiilada shabakadda ama beddel kaadhka iibsashada sawirka

Sawirka cakiran 1. Wasakhda muraayadaha

2. Faragelinta gariirka 1. muraayad nadiif ah

2. Hubi in kamarada wax hagaajinaysa ay dabacsan yihiin

Aqoonsi khaldan (misalignment) 1. PCB deformation

2. Naqshad tixraaceed liidata 1. Ku dar dhibco tixraac badan (3-4)

2. Wax ka beddel naqshadeynta PCB

8. Kor u qaadida iyo xalalka Beddelka ah

U cusboonaysii kamarada xallinta sare (tusaale 10μm → 5μm) si loo horumariyo aqoonsiga hawlwadeennada yaryar.

Beddel kamarada infrared (IR): ku haboon qalabka PCB ee gaarka ah (tusaale substrates dhoobada).

Ku dar algorithm aqoonsiga AI: meelaynta saxda ah ee PCB-yada adag (tusaale sabuuradaha FPC dabacsan).

9. Kooban

ASM 54 PCB camera waa qaybta muuqaalka udub dhexaadka u ah mashiinka meelaynta SMT waxayna si toos ah u saamaysaa saxnaanta meelaynta. Sawirkeeda xallinta sare, isha iftiinka la hagaajin karo iyo garashada garashada algorithm waxay awood u siineysaa inay la qabsato noocyada PCB ee kala duwan. Qalabaynta joogtada ah, nadiifinta iyo hagaajinta halbeegyada ayaa fure u ah xaqiijinta hawlgalkeeda xasilloon.