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SMT automatic splicer ndi zida zongogwiritsa ntchito pamizere yopangira ukadaulo wapamwamba (SMT). Amagwiritsidwa ntchito makamaka kulumikiza tepi ya reel (monga tepi yonyamulira ya zinthu monga resistors, capacitors, ICs, ndi zina zotero) popanda kuyimitsa makinawo, potero kuonetsetsa kuti kupanga kupitiriza komanso kuchita bwino. Nawa mawu oyamba mwatsatanetsatane:
1. Ntchito zazikulu
Kuphatikizika kodziwikiratu: Zindikirani zokha ndikuyika tepi yatsopano tepi yapitayi isanagwiritsidwe ntchito kuti mupewe kusokonezeka kwa mzere wopanga.
Chizindikiritso cha tepi: Dziwani mtundu, phula ndi m'lifupi mwa tepiyo kudzera mu masensa kapena machitidwe owonera.
Kuyika bwino: Onetsetsani kuti matepi atsopano ndi akale alumikizana bwino kuti musapatuke poyika zigawo.
Kusamalira zinyalala: Chotsani filimu yoteteza kapena kutaya tepi.
2. Zigawo zazikulu
Njira yolumikizira tepi: Konzani matepi atsopano ndi akale kuti muwonetsetse mayendedwe okhazikika.
Dulani / splicing unit: Gwirizanitsani tepiyo ndi kukanikiza kotentha, ultrasound kapena tepi.
Sensor system: Dziwani kumapeto kwa tepi, kukangana ndi malo olumikizirana.
Control module: PLC kapena mafakitale kulamulira makompyuta, kuthandiza anthu makina mawonekedwe (HMI).
Ma alarm system: zovuta (monga kulephera kwa splicing, tepi offset) zimayambitsa ma alarm.
3. Kayendedwe ka ntchito
Dziwani kumapeto kwa tepi: sensor imazindikira kuti tepi yomwe ilipo tsopano yatsala pang'ono kutha.
Kukonzekera tepi yatsopano: ingodyetsani tepi yatsopanoyo ndikuisintha kuti igwirizane ndi tepi yakale.
Kupaka: dulani mchira wa tepi yakale, igwirizane ndi mutu wa tepi yatsopano ndikumangirira (tepi kapena makina otentha).
Kutsimikizira: onani kulimba kwa splicing ndi kulondola kwamalo.
Pitirizani kupanga: kulumikizana kosasinthika popanda kulowererapo pamanja.
4. Ubwino waukadaulo
Sinthani bwino: chepetsani nthawi yosinthira zinthu ndikuwongolera kugwiritsa ntchito zida (OEE).
Chepetsani ndalama: pewani kuwononga chuma ndi ndalama zogwirira ntchito.
Kulondola kwambiri: ± 0.1mm splicing kulondola kuwonetsetsa kulondola kwa makina oyika.
Kugwirizana: atengere zosiyanasiyana tepi m'lifupi (monga 8mm, 12mm, 16mm, etc.) ndi chigawo mitundu.
5. Zochitika zogwiritsira ntchito
Kupanga kwakukulu: monga mizere yopanga yomwe imafuna kuyika mosalekeza kwamagetsi ogula ndi zamagetsi zamagalimoto.
Zofunikira zolondola kwambiri: Ma PCB okhala ndi zofunikira kwambiri pazigawo zamagulu (monga ma module olumikizana pafupipafupi).
Mafakitole opanda anthu: Olumikizidwa ndi machitidwe a AGV ndi MES kuti akwaniritse zopanga zokha.
6. Mitundu yayikulu ndi kusankha
Mitundu: ASM, Panasonic, Universal Instruments, Juki yoweta, YAMAHA, etc.
Zosankha:
Kugwirizana kwa tepi yakuthupi (m'lifupi, kutalikirana).
Njira yophatikizira (tepi/hot pressing/ultrasonic).
Mawonekedwe olumikizirana (amathandizira kulumikizana ndi makina oyika).
7. Njira yachitukuko
Intelligence: AI kuyang'ana kowoneka bwino kwa splicing komanso kukonza zolosera.
Kusinthasintha: Kugwirizana ndi zosowa zakusintha mizere mwachangu pamagulu ang'onoang'ono ndi mitundu ingapo.
Kupulumutsa mphamvu zobiriwira: Chepetsani kuwononga zinthu ndikuwonjezera kugwiritsa ntchito mphamvu.
Chidule
Makina olandirira zinthu a SMT ndi chida chofunikira kwambiri chothandizira kuti mizere yopangira ma SMT ikhale yogwira ntchito komanso yodzipangira yokha, makamaka yoyenera kupanga zamagetsi zamakono zosakanikirana kwambiri komanso zofunikira kwambiri. Pochepetsa kulowererapo kwa anthu, kumachepetsa kwambiri kulephera kwa kupanga ndipo ndi gawo lofunikira la mafakitale anzeru.
