smt auto splicing machine gk320

I-splicer ye-SMT ezenzekelayo sisixhobo esizenzekelayo esisetyenziswa kwimigca yokuvelisa i-surface Mount technology (SMT). Isetyenziselwa ikakhulu ukudibanisa ngokuzenzekelayo i-tape ye-reel (efana ne-carrier tape yamacandelo afana ne-resistors, i-capacitors, i-ICs, njl.) ngaphandle kokumisa umatshini, ngaloo ndlela iqinisekisa ukuqhubeka kwemveliso kunye nokusebenza kakuhle. Oku kulandelayo yintshayelelo eneenkcukacha:

1. Imisebenzi engundoqo

I-automatic splicing: Khangela ngokuzenzekelayo kwaye udibanise iteyiphu entsha ngaphambi kokuba i-reel tape yangaphambili isetyenziswe ukunqanda ukuphazamiseka komgca wemveliso.

Ukuchongwa kweTape: Chonga uhlobo, isandi kunye nobubanzi betape ngokusebenzisa abenzi boluvo okanye iinkqubo ezibonakalayo.

Ukubekwa ngokuchanekileyo: Qinisekisa ulungelelwaniso lweeteyiphu ezintsha nezindala ukunqanda ukutenxa ekubekweni kwecandelo.

Ukuphatha inkunkuma: Susa ngokuzenzekelayo ifilimu yokukhusela okanye inkunkuma yeteyipu.

2. Amacandelo aphambili

Indlela yokuqinisa iteyiphu: Lungisa iiteyiphu ezintsha nezindala ukuqinisekisa uthutho oluzinzileyo.

Iyunithi yokusika / yokudibanisa: Hlukanisa iteyiphu ngokucinezela okutshisayo, i-ultrasound okanye i-tape.

Isixokelelwano soluvo: Khangela isiphelo seteyiphu, ukucinezeleka kunye nendawo yokudibanisa.

Imodyuli yokulawula: I-PLC okanye ulawulo lwekhompyutheni yezoshishino, ixhasa ujongano lomatshini woluntu (HMI).

Isixokelelwano se-alam: iimeko ezingaqhelekanga (ezifana nokusilela kokudibanisa, i-tape offset) zixhokonxa ii-alam.

3. Ukuhamba komsebenzi

Khangela isiphelo se tape: Uluvo lubhaqa ukuba i tape yangoku sele iza kuphelelwa.

Ukulungisa iteyiphu entsha: yondla ngokuzenzekelayo iteyiphu entsha kwaye uyilungelelanise ukulungelelanisa nendala.

Ukuqhawula: ukusika umsila we-tape endala, ulungelelanise nentloko ye-tape entsha kwaye uyibophe (i-tape okanye i-hot press).

Ukuqinisekiswa: khangela ukuqina kwe-splicing kunye nokuchaneka kwendawo.

Qhubeka nemveliso: uqhagamshelwano olungenamthungo ngaphandle kokungenelela ngesandla.

4. Iinzuzo zobugcisa

Ukuphucula ukusebenza kakuhle: ukunciphisa ixesha lokunciphisa izinto eziphathekayo kunye nokuphucula ukusetyenziswa kwezixhobo (OEE).

Ukunciphisa iindleko: kuphephe inkcitho yezinto eziphathekayo kunye neendleko zabasebenzi.

Ukuchaneka okuphezulu: ± 0.1mm ukuchaneka kwe-splicing ukuqinisekisa ukuchaneka komatshini wokubeka.

Ukuhambelana: qhelanisa nobubanzi betape (ezifana ne-8mm, 12mm, 16mm, njl.) kunye neentlobo zecandelo.

5. Iimeko zesicelo

Ukuveliswa kobuninzi: njengemigca yemveliso efuna ukubekwa ngokuqhubekayo kwezinto zombane zabathengi kunye ne-automotive electronics.

Iimfuno ezichanekileyo eziphezulu: ii-PCB ezineemfuno ezingqongqo kwizikhundla zamacandelo (ezifana neemodyuli zonxibelelwano oluqhelekileyo).

Iifektri ezingasetyenziswanga: Idityaniswe ne-AGV kunye neenkqubo ze-MES ukuphumeza imveliso ezenzekelayo ngokupheleleyo.

6. Iimpawu eziphambili kunye nokukhetha

Iimpawu: ASM, Panasonic, Universal Instruments, Juki yasekhaya, YAMAHA, njl.

Amanqaku okukhetha:

Ukuhambelana kwetape yezinto eziphathekayo (ububanzi, izithuba).

Indlela yokudibanisa (i-tape / i-hot pressing / ultrasonic).

Unxibelelwano lonxibelelwano (luxhasa unxibelelwano kunye noomatshini bokubeka).

7. Indlela yophuhliso

Ubukrelekrele: Ukuhlolwa okubonakalayo kwe-AI komgangatho wokudibanisa kunye nokugcinwa kwangaphambili.

Ukuguquguquka: Ukulungelelanisa kwiimfuno zokutshintsha komgca okhawulezayo kwiibhetshi ezincinci kunye neentlobo ezininzi.

Ukonga amandla ohlaza: Nciphisa inkunkuma yezinto kwaye wandise ukusetyenziswa kwamandla.

Isishwankathelo

Umatshini wokufumana izinto ezizenzekelayo ze-SMT sisixhobo esiphambili sokuphucula ukusebenza kakuhle kunye nenqanaba lokuzenzekelayo kwimigca yokuvelisa i-SMT, ilungele ngokukodwa ukuveliswa kwe-elektroniki yanamhlanje kunye nokuxuba okuphezulu kunye neemfuno eziphezulu zemveliso. Ngokunciphisa ukungenelela kwabantu, kunciphisa kakhulu izinga lokungaphumeleli kwemveliso kwaye liyinxalenye ebalulekileyo yeefektri ezihlakaniphile.