1. Tirohanga Hua me te Mahi Matua
1.1 Te Mahi Matua o te Matapihi Matapihi
Ko te mata o te miihini miihini DEK te waahanga whakahaere matua i roto i te mahi whakapiri whakapiri konuhono, e pa ana ki:
Te tauritenga o te whakapiri whakapiri konuhono
Te tika o nga whakairoiro kua taia
Te riterite o te kapi papa
Tukatuka pūmautanga
1.2 Nga tauari tono angamaheni
Ko te taarua teitei o te hononga honohono (HDI) te ta papa
Ko nga waahanga oro pai (i raro iho i te 0.3mm te teitei)
Ko te tukanga whakauru whakauru (whakapiri konutai + kāpia whero)
Tākainga tino pū (CSP/BGA)
2. Te maapono mahi me nga ahuatanga o te tinana
2.1 Te kaupapa mahi
Mahi kutikuti:
Ka whakapā atu te kaitapahi ki te mata maitai i te koki 45-60°
Ka whakaputa i te reiti kutikuti teitei o te 2000-5000s⁻¹
Ka rere te whakapiri konuhono ki te thixotropically Whakaki i te wahanga:
Ka panaia e te kaikiri te whakapiri konuhono kia whakakiia te mata
Ko te awhe pehanga whakakii tino pai ko 30-100N
Wāhanga tuku:
Ko nga pou whakapiri konuhono te rahi o te Micron ka hangaia ina wehea te mata rino
Ko te koki tuku ka pa ki te kounga whakaheke
2.2 Tawhā tinana matua
Tawhā uara Paerewa Whakaaetia te ine
Maamaa (Tatahi A) 75-90 ±5
Kōwae rapa 3-8MPa ±10%
Te taratara o te mata (Ra) ≤0.2μm +0.05μm
Te awhe pāmahana -20 ℃ ~ 120 ℃ Whakaaetanga mo te wa poto + 20 ℃
Wear resistance resistance ≤0.15 (ASTM D1044) +0.03
III. Te whakarōpūtanga hua me nga ahuatanga hangarau
3.1 Te whakataurite momo rauemi
Momo Polyurethane (PU) Maamaa whakarewa Rauemi hiato
Mārō 75-90A HRC60-65 85A (mata)
Te ora 500,000-1 miriona wa 5 miriona wa + 2 miriona-3 miriona wa
Te whakapiri konuhono Tikanga SnPb/kore-matau Te whakapiri konupuku pokey teitei Whakapiri hiriwa Nano
Utu Iti Teitei Waenga
Ngā Āhuatanga Hewari ki te whakakapi, te kaha o te rehe, te tino tika te hoahoa Anti-pateko
3.2 āhuatanga hoahoa motuhake DEK
Te arotautanga āhuahanga mata:
Hoahoa bevel rua (koki mua 25° + koki tuara 15°)
Mata tika ≤0.01mm/300mm
Hanganga utu hihiko:
Te whakatikatika i te pehanga
Kapeneheihana rerekee o te pāmahana
Atanga motuhake:
Tere-tuku mokamoka whakapuru
Hoahoa tuunga maamaa-kore
IV. Te awe tukanga me nga mahi matua
4.1 Paanga ki te kounga o te ta
Mana matotoru:
Ko te kakahu o te mata 0.1mm → Ka huri te matotoru whakapiri Solder ± 5μm
Tepe kakahu tino pai: ≤0.3mm
Kounga whakairoiro:
Na te hapa o te mata:
Toia matamata (>30° koki waruwaru)
Paheketanga (kare rawa te pehanga)
Hiko (he tere rawa te hokinga mai)
Matapihi tukanga:
python
# Awhe tawhā tukanga angamaheni
{
"Pēhanga": 50-80N, # Te pēhanga tā
"tere": 20-80mm/s", # Te tere scraper
"koki": 45-60°, # Koki whakapiri
"inaki": 0.5-2mm # Kapi mata maitai
}
4.2 Te whakatinanatanga o nga mahi matua
Te inenga tika:
Whakahaerehia te nui o te whakawhiti whakapiri konuhono (60-90% rōrahi mata)
Wehenga matotoru ≤±5μm (CPK≥1.67)
Whakaōrite mata:
Whakamutua te toenga whakapiri konuhono i runga i te mata rino
Papatahi mata ≤2μm
Whakahohenga kutikuti:
Whakaitihia te pokey whakapiri konuhono (thixotropy ≥85%)
V. Te tātari painga me te auahatanga hangarau
5.1 Te painga whakataetae
Te painga tika
Tutuki ± 15μm tā tāruarua
Tautokohia te 01005 i te waahanga waahanga
Te painga ora:
Ka roa te ora o te kirikiri polyurethane e 50% (whakaritea ki nga paerewa ahumahi)
Ka taea te huri i te kirikiri whakarewa hei whakamahi
Painga hototahi:
Urutau ki nga tauira ta DEK katoa
Tautokohia te maimoatanga paninga nano
5.2 Hangarau hou
Hangarau pakeke rōnaki:
Te pakeke o te taha 90A → Te pakeke o te tinana 75A
Whakaititia te kukū ahotea
Hangarau Microtexture:
Tukatuka taiaho nga riu taumata micron
Whakaitihia te waku ma te 30%
Aroturuki kakahu mohio:
maramara RFID tāmau
Tuhia te maha o nga wa i whakamahia i roto i te waa tuuturu
VI. Te tiaki me te rapu raruraru
6.1 Nga whakaritenga tiaki ia ra
Hurihanga Tikanga Tuemi
Te horoi i te mata tapahi Kaahu kore-puehu + IPA (99.7%) Ia nekehanga
Tirohia te kakahu Inenga whakatairite whatu ia wiki
Whakamātautau pakeke Shore He whakamātautau pakeke (tikanga ine ine-toru) Ia marama
Te tuku ahotea Iri ka tu mo te 24 haora ia hauwhā
6.2 Te whakahaere hapa noa
Te ahua o te he Te wetewete take Te otinga
Kore rite tonu te matotoru o te whakapiri konuhono Te kakahu tapatapahi/whakarereketanga Whakakapia te kirikiri
Te matamata tā He nui rawa te koki/te tapatapahi parepare Whakaritea te koki ki te 50°
Te hē o te tuhi He iti te pehanga/te pakeke iti Whakanuia te pehanga ma te 10-15N
Peke kirikiri Wewetehia te kakahu whakauru/whakaahua Whakapaia me te whakahinuhinu te reera kaiarahi
6.3 Rautaki whakahaere oranga
Nga paerewa aroturuki kakahu:
Polyurethane: Whakakapihia ina mau te mata > 0.3mm
Metal: Whakakapihia ina kitea te kino o te taha
Te whakahou me te whakamahi ano:
Ka taea te tarai me te whakatika (≤ 3 nga wa)
Te kuti i te taha kirikiri polyurethane (taputapu motuhake)
VII. Tukatuka whakaaro arotautanga
7.1 Te maapono whakataurite tawhā
hononga tere-pēhanga:
kuputuhi
Tere iti (20-40mm/s): pehanga teitei (70-100N)
Te tere teitei (60-80mm/s): iti te pehanga (40-60N)
Aratohu whiriwhiri koki:
Piti pai: 60° (whakaitihia te hiku)
Papa nui: 45° (whakapai ake)
7.2 Tono tukanga motuhake
Taahiraa mata maitai:
Whakamahia te kirikiri pakeke rua
Tuhinga o mua 75A/wahanga muri 85A
Tānga reo tino pai:
Whakamahia te kirikiri whakakikoruatia taimana
Te taratara mata ≤0.05μm
whakapiri konuhono pokey teitei:
Tūtohu kirikiri whakarewa
I piki ake te pehanga e 20-30%
VIII. Te ia whanaketanga hangarau
8.1 Nga mahi auaha
Graphene polyurethane whakarei ake (whakaekea kakahu +200%)
Rauemi elastomer whakaora whaiaro
8.2 Whakahoutanga mohio
Pūoko pehanga whakauru (whakaaro urupare wa-tūturu)
Te pāmahana-pēhanga mana ruruku
8.3 Te hanga Kakariki
Rauemi kirikiri koiora
Hangarau horoi maroke (whakaitihia te whakamahi IPA)
IX. Tohutohu me te whakamahi
9.1 Matrix whiriwhiri
Tauira tono Momo e taunakitia ana Te roanga o te oranga
Te hanga papatipu Maama whakarewa 6-12 marama
Te whakangao nui te hanga Polyurethane scraper 1-3 marama
Koranu motuhake whakapiri konukawata Karamic pania waruhia 3-6 marama
Te whakaputanga whakamatautau R&D Ko te tangohanga hiato, te whakakapi ngawari
9.2 Whakatupato mo te whakamahi
Whakatakotoranga whakaurunga:
Whakamahia te kuini taipana (5-8N·m)
Whakaū whakarara (≤0.02mm)
Nga tikanga rokiroki:
Whakaorangia mai i te marama (paruru UV)
Whakapae whakapae (anti-deformation)
Paerewa kirikiri:
Polyurethane: huringa pakeke ±10%
Te konganuku: te tapahanga tapa>0.1mm
Tekau. Whakarāpopototanga
Hei whakapaunga matua mo te tuhi tika, ko te whakawhanaketanga hangarau o te mata miihini miihini miihini DEK e whakaatu ana:
Te tino tika: tautoko i nga waahanga kei raro i te 01005
Te ora roa: neke atu i te 10 miriona wa te ora o te kirikiri whakarewa
Maamaa: nga mahi whakahiato me nga mahi urupare
Nga tohutohu mahi tino pai:
Whakapumautia te puranga o te huringa ora
Te whakatinana i te punaha whakakapi aukati
Whakahaerehia te tawhā tukanga arotautanga DOE
I te wa kei te heke mai, me te whanaketanga o te 5G/6G, te whakahiato paanui me etahi atu hangarau, ka tipu haere tonu te hangarau scraper ki nga huarahi tino-tika, mahi-maha me te mauri.