Qaybaha daabacaha DEK smt Scraper Blade

1. Dulmarka Alaabta iyo Shaqada Muhiimka ah

1.1 Shaqada Muhiimka ah ee Blade xoqid

Daab xoqida daabacaha DEK waa qaybta fulinta ee udub dhexaadka u ah habka daabacaadda koollada alxanka, oo si toos ah u saameeya:

Isku mid ahaanshaha dhigaalka koollada alxanka

Saxnaanta sawirada daabacan

Joogteynta daboolida suufka

Xasiloonida habka

1.2 Xaaladaha codsiga caadiga ah

Isku-xidhka cufnaanta sare (HDI) ee daabacaadda guddiga

Qaybaha qafiifka ah (ka hooseeya 0.3mm garoonka)

Habka baakadaha isku dhafan (koollada alxanka + xabagta cas)

Baakad sax ah oo sareysa (CSP/BGA)

2. Mabda'a shaqada iyo sifooyinka jirka

2.1 Mabda'a shaqada

Tallaabada xiirid:

xoqiddu waxay la xidhiidhaa mesh birta xagal 45-60° ah

Waxay soo saartaa xadiga xiirta sare ee 2000-5000s⁻¹

Wuxuu ka dhigaa koollada alxanka qulqulka heerka buuxinta:

Xaraashku wuxuu riixaa koollada alxanka si uu u buuxiyo shabagga

Cadaadiska buuxinta ugu fiican waa 30-100N

Marxaladda siideynta:

Tiirarka koollada alxan ee cabbirkoodu yar yahay waxay abuurmaan marka mesh birta la kala saaro

Xagasha sii dayntu waxay saamaysaa tayada duminaysa

2.2 Halbeegyada muhiimka ah ee jirka

Halbeegga Halbeegga Qiimaha weecasho la oggol yahay

Adag ( Xeebta A) 75-90 ± 5

Qalabka Elastic 3-8MPa ± 10%

Qalafsanaanta dusha sare (Ra) ≤0.2μm +0.05μm

Heerkulka kala duwan -20 ℃ ~ 120 ℃ dulqaadka muddada gaaban +20 ℃

Xiro iskudarka caabbinta ≤0.15 (ASTM D1044) +0.03

III. Kala soocida alaabta iyo sifooyinka farsamada

3.1 Isbarbardhigga nooca walxaha

Nooca Polyurethane (PU) Xaraash bir ah oo isku dhafan

Adag 75-90A HRC60-65 85A (dusha sare)

Nolosha 500,000-1 milyan jeer 5 milyan jeer + 2 milyan-3 milyan jeer

Xabagta alxanka ee lagu dabaqi karo SnPb caadiga ah/lead-la'aanta alxanka alxanka sare ee koollada qalinka ah ee Nano

Kharashka Hoose Dhexe Sare

Astaamaha Way fududahay in la beddelo, kala duwanaansho xoog leh Naqshad ka hortag ah oo sax ah oo aad u sarreeya

3.2 Tilmaamaha naqshadaynta gaarka ah ee DEK

Hagaajinta joomatari Blade:

Naqshad laba jibbaaran (xagalka hore 25° + xagasha danbe 15°)

Toosanaanta daabka ≤0.01mm/300mm

Qaab dhismeedka magdhowga firfircoon:

La qabsiga cadaadiska

Magdhawga qallafsanaanta heerkulka

Interface gaar ah:

Afyare-kordhinta degdega ah

Naqshadaynta meelaynta nacasnimada

IV. Saamaynta habka iyo hawlaha asaasiga ah

4.1 Saamaynta tayada daabacaada

Xakamaynta dhumucda:

Xiro daab 0.1mm → Dhumucdiisuna waxay isbeddeshaa ±5μm

Xadka xidhashada ugu fiican: ≤0.3mm

Tayada garaafka:

Cilladaha daabku waxay sababaan:

Jiid caarada (> 30° xagal xoqid)

Niyad-jab (cadaadiska aan ku filnayn)

Dabada (xawaaraha soo celinta aad buu u dheereeyaa)

Daaqadda habraaca:

Python

# Xaddiga habka caadiga ah

{

"cadaadiska": 50-80N, # Cadaadiska daabacaadda

"xawaaraha": 20-80mm/s", # Xawaaraha xoqitaanka

"xagal": 45-60°, # xagal xidhiidhka

"isku-dhafka": 0.5-2mm # daboolida mesh birta

}

4.2 Xaqiijinta shaqada muhiimka ah

Qiyaasta saxda ah:

Xakamee xadiga xadiga koollada iibka ah (60-90% mugga mesh)

weecasho dhumucdiisuna ≤±5μm (CPK≥1.67)

Isku simida dusha sare:

Tirtir koollada haraaga ah ee ku dul dhejisan mesh birta

Baaxadda dusha sare ≤2μm

Firfircoonida xiirtay:

Iska yaree viscosity koollada alxanka (thixotropy ≥85%)

V. Falanqaynta faa'iidada iyo hal-abuurka tignoolajiyada

5.1 Faa'iidada tartanka

Faa'iidada saxda ah

Gaadhi ±15μm daabacaadda ku celcelinta

Taageerada daabacaadda qaybaha 01005

Faa'iidada nolosha:

Nolosha xoqida polyurethane waxay kordhisay 50% (marka la barbardhigo heerarka warshadaha)

xoqitaanka birta waa la rogi karaa si loo isticmaalo

Faa'iidada waafaqsan:

La qabso dhammaan noocyada daabacaadda DEK

Taageer daaweynta daahan nano

5.2 Hal-abuurka farsamada

Tignoolajiyada qallafsanaanta:

Cidhif adkaanta 90A → Adagnimada jidhka 75A

Iska yaree xoogga saarista

Tignoolajiyada Microtexture:

jeexjeexyada heerka-yar ee Laser-ka

Iska yaree isku xidhka isku xidhka 30%

La socoshada xidhashada caqliga leh:

Chip RFID ku guntan

Qor tirada jeer ee la isticmaalay wakhtiga dhabta ah

VI. Dayactirka iyo cilad bixinta

6.1 Tilmaamaha dayactirka maalinlaha ah

Wareegga Habka Shayga

Nadiifinta cidhifyada marada aan boodhka lahayn + IPA (99.7%) wareeg kasta

Hubi xirashada cabbirka isbarbardhigga indhaha toddobaad kasta

Tijaabada Adag ee Xeebta Tijaabaha adkaanta (hab cabbirka saddexda dhibcood) bishiiba

Cadaadiska sii daa Hang oo istaag 24 saacadood saddexdii biloodba mar

6.2 Maareynta khaladka guud

Ifafaale qaladka Sababta falanqaynta Xalka

Dhumucda koolada aan sinnayn ee alxanka Goynta cidhifyada/qallafsanaanta Cidhifyada Beddel qashinka

Tibaaxda daabacaadda xagal aad u weyn/goynta cidhifka ah Ku hagaaji xagasha 50°

Daabacaadda Qalafsan Cadaadis aan ku filnayn/engegnaanta hoose Ku kordhi cadaadiska 10-15N

Xoq-boodboodka Xirashada dabacsan Dheji oo saliidee tareenada hagaha

6.3 Xeeladda maaraynta nolosha

Xiro heerarka la socodka:

Polyurethane: Beddel marka cidhifku xidho> 0.3mm

Birta: Beddel marka dhaawac geesku muuqdo

Dib u habeyn iyo dib u isticmaal:

Xirmooyinka birta waa la jeexjeexi karaa oo la hagaajin karaa (≤ 3 jeer)

Qalab gaar ah oo ka samaysan polyurethane

VII. Talooyinka hagaajinta habsocodka

7.1 Mabda'a u dhigma Parameter

Xiriirka xawaaraha-xawaaraha:

qoraal

Xawaaraha hooseeya (20-40mm/s): cadaadis sare (70-100N)

Xawaaraha sare (60-80mm/s): cadaadis hoose (40-60N)

Hagaha xulashada xagasha:

Dhererka wanaagsan: 60° (yaree dabada)

suuf weyn: 45° (buuxinta la xoojiyey)

7.2 Codsiga habka gaarka ah

Tallaabo daabacaadda shaashadda birta:

Isticmaal xoqan adag oo laba jibbaaran

Qaybta hore 75A/qaybta danbe 85A

Daabacaadda garoonka aadka u wanaagsan:

Isticmaal xoqo dheeman dahaarka leh

Qalafsanaanta dusha sare ≤0.05μm

Xabagta alxanka sare ee viscosity:

Ku talin qashinka birta ah

Cadaadiska ayaa kordhay 20-30%

VIII. Horumarka tignoolajiyada

8.1 Hal-abuurnimada agabka

Graphene koray polyurethane ( xidho caabbinta + 200%)

Wax elastomer ah oo is-bogsiinaya

8.2 Casriyeynta caqliga

Dareemka cadaadiska isku dhafan (celinta-waqtiga-dhabta ah)

Xakamaynta isku-dubbaridka heerkulka-cadaadiska

8.3 Wax soo saarka cagaaran

Walxaha xoqitaanka noole rogrogmi kara

Farsamada nadiifinta qalalan (yaraynta isticmaalka IPA)

IX. Xulashada iyo isticmaalka talooyinka

9.1 Matrix Xulashada

Xaaladda codsiga Nooca lagu taliyay Rajada nolosha

Wax-soo-saarka guud ee birta xoqan 6-12 bilood

Wax soo saarka isku dhafka sare leh ee polyurethane xoqida 1-3 bilood

Xabagta alxanka gaarka ah ee dhoobada dahaarka leh xoqida 3-6 bilood

Soo saarista tijaabada R&D xoqida isku dhafan, beddelka dabacsan

9.2 taxaddarrada isticmaalka

Tilmaamaha rakibidda:

Isticmaal furaha qubeyska (5-8N·m)

Xaqiiji isbarbardhigga (≤0.02mm)

Xaaladaha kaydinta:

Ku kaydi meel ka fog iftiinka (ilaalinta UV)

Si toosan u dhig (ka hortagga qallafsanaanta)

Heerka qashinka:

Polyurethane: qallafsanaanta isbeddelka ± 10%

Birta: cidhifyada cidhifyada>0.1mm

Toban Soo koobid

Sida furaha loo isticmaalo daabacaadda saxda ah, horumarinta tignoolajiyada ee mashiinka daabacaadda DEK daab xoqan ayaa soo bandhigaya:

Saxnimada sare: qaybaha taageerada ee ka hooseeya 01005

Cimri dheer: cimriga xoqida birta ayaa ka badan 10 milyan jeer

Indheer garad: hawlo dareen isku dhafan iyo jawaab celin

Talooyinka dhaqanka ugu fiican:

Samee kaydinta meertada nolosha qashinka

Hirgelinta nidaamka beddelka ka hortagga

Samee halbeegga habraaca DOE tayaynta

Mustaqbalka, iyada oo la horumarinayo 5G / 6G, baakadaha horumarsan iyo teknoolojiyadda kale, tignoolajiyada xoqitaanka ayaa sii wadi doonta inay u kobciso si sax ah, hawlo badan iyo tilmaamo waara.