asm siplace sx2 smt mashiinka meelaynta

ASM SIPLACE SX2 waa mishiin meelaynta modular-xawaaraha sare leh oo ay daahfurtay ASM Assembly Systems oo hoos yimaada Kooxda ASMPT. Waxaa loogu talagalay wax soo saarka elektaroonigga ah ee mugga sare leh waxayna ku habboon tahay meelaha u baahan awoodda wax-soo-saarka aadka u sarreeya, sida taleefannada casriga ah, elektiroonigga baabuurta, iyo qalabka isgaarsiinta 5G.

Meelaynta suuqa: inta u dhaxaysa dhexda (sida taxanaha D) iyo calanka (sida taxanaha X), diirada saaraya meelaynta xawaaraha sare ee qiimaha sare leh, dheelitirka xawaaraha, saxnaanta iyo dabacsanaanta.

1.2 Horumarka tignoolajiyada

Dhaxalka tignoolajiyada SIPLACE: Dhaxalashada tignoolajiyada asaasiga ah ee Siemens SIPLACE sida wadista mootada toosan iyo toosinta aragga duulimaadka, iyo wanaajinta algorithms-yada xakamaynta dhaqdhaqaaqa.

Taxanaha SX: SX2 waa nooc la cusboonaysiiyay ee SX1, oo leh horumarino waaweyn oo ay ka mid yihiin:

10% ~ 15% korodhka xawaaraha meelaynta (ugu badnaan aragti ahaan ilaa 126,000 CPH)

Waafaqsanaanta quudiyaha oo la xoojiyey (waxay taageertaa xariijimaha walxaha ballaaran)

Waxtarka isbeddelka khadka ee la hagaajiyay (Shaqada QuickChange)

2. Mabda'a shaqada ee asaasiga ah iyo hal-abuurka tignoolajiyada

2.1 Habka meelaynta

gudbinta PCB iyo meelaynta

Qaadashada nidaamka gudbinta dual-track, waxay taageertaa cabbirada PCB ee 50mm × 50mm ~ 510mm × 460mm.

Kaamirada Fiducial ee saxda ah (FCM) ayaa si toos ah u aqoonsata dhibcaha tixraaca ee PCB waxayna magdhabisaa PCB-ga beddelka ama khaladka booska (saxnimada ± 10μm).

Xulashada iyo hagaajinta qaybaha

Madaxa meelaynta 20-nozzle-ka ah (MultiStar) wuxuu ka soo qaadaa qaybo ka mid ah quudiyaha korantada (eFeeder).

Aragtida Duullimaadka: Kamarada ICM waxay dhamaystiraysaa hagaajinta qaybaha (waxay ogaataa kala qaybinta dhexe, xagasha wareega, iwm.) inta lagu jiro dhaqdhaqaaqa madaxa meelaynta si loo yareeyo wakhtiga hakadka.

Meelayn firfircoon

Matoor toosan + kontoroolka wareegga-xiran ee xajmigu si loo gaadho ±25μm @3σ saxnaanta meelaynta.

Xakamaynta cadaadiska caqliga: Si toos ah u hagaaji awooda meelaynta qaybaha kala duwan (sida MLCC khafiif ah, BGA weyn).

2.2 Farsamaynta tignoolajiyada muhiimka ah

Sharaxaada Tignoolajiyada

Madaxa meelaynta MultiStar 20 naqshadaynta biibiile, taageer meelaynta isla jaanqaadka ah (Pick & Place Parallelism), wanaaji hufnaanta

Qudiyaha korantada eFeeder wuxuu si toos ah u cabbiraa booska, iyo isbeddelka walxaha uma baahna faragelinta gacanta, yaraynta wakhtiga hoos u dhaca.

Hagaajinta dariiqa caqliga leh ee SIPLACE Pro software si firfircoon u xisaabiya isku xigxiga meelaynta ugu fiican si loo yareeyo madaxa iyo cududda socodka maran.

Xakamaynta madax-bannaan ee laba-track waxay farsamayn kartaa laba PCB isku mar, hagaajinta guud ahaan awoodda wax soo saarka.

3. Habaynta Hardware iyo software

3.1 Dhismaha qalabka

Tilmaamaha Module

Madaxa meelaynta MultiStar 20 nozzle, waxay taageertaa qaybaha 0201 ~ 45mm × 45mm

Nidaamka aragga - ICM (habaynta qaybaha): 50μm@15ms

- FCM (meelaynta PCB): ± 10μm

Nidaamka quudinta waa la fidin karaa ilaa 320 quudiye (8mm ~ 104mm strip)

Xakamaynta dhaqdhaqaaqa matoor toosan + matoorka grating, xawaaraha ugu badan 2.5m/s²

Nidaamka Gudbinta Dual-track gudbin madaxbannaan, taageertaa dhumucda guddiga 0.4 ~ 6mm

3.2 Nidaamka Software

SIPLACE Software Suite:

Pro: Barnaamijyada aasaasiga ah iyo tayaynta (taageerada soo dejinta CAD).

Xpert: Falanqaynta xogta horumarsan (CPK, khariidadda kulaylka meelaynta).

Kormeere: La socodka wakhtiga-dhabta ah ee OEE (ku-oolnimada qalabka guud), alaarmiga cilladda.

Shaqada caqliga leh:

QuickChange: Si toos ah u aqoonso isbeddelada saldhigga walxaha marka la beddelayo khadadka, oo dhammaystir beddelka 5 daqiiqo gudahood.

Dheelitirka Dhaqdhaqaaqa: Qoondaynta firfircoon ee hawlaha madax meelaynta badan si looga fogaado caqabadaha.

4. Halbeegyada waxqabadka muhiimka ah

Tilmaamayaasha SIPLACE SX2

Xawaaraha meelaynta ugu badan 126,000 CPH (qiimaha aragtida)

Saxnaanta meelaynta ± 25μm @3σ (qaybaha chip)

Qaybaha kala duwan 0201 ~ 45mm × 45mm, dhumucdiisuna waa 0.2 ~ 12mm

Awoodda quudiyaha ugu badnaan 320 (cajalad 8mm)

Waqtiga beddelka khadka <5 daqiiqo (Qaabka QuickChange)

Celceliska isticmaalka tamarta 5.5kW, qaabka tamarta-badbaadinta waxay yarayn kartaa 30%

5. Xaaladaha codsiga warshadaha

Elektrooniga macaamiisha: Motherboard-ka casriga ah (meelaynta CSP/BGA cufnaanta sare leh).

Qalabka elektiroonigga ah: moduleka xakamaynta ADAS (qaybaha u adkaysta heerkulka sare).

Qalabka isgaarsiinta: 5G saldhigga RF cod-weyneeye (xajmiga weyn ee QFN).

Qalabka elektaroonigga ah ee warshadaha: guddiga xakamaynta warshadaha oo la isku halleyn karo (taageerada wareegga nolosha dheer).

6. Cilad-baadhis qoto-dheer iyo dayactir

6.1 Khaladaadka guud iyo xalalka

Khaladka 1: Dejinta kor u kaca (X/Y jihada)

Sababaha suurtagalka ah:

Meelaynta PCB waa khalad (qallad aqoonsiga Fiducial).

Nozzle Z- dhidibka joogitaanka joogitaanka dhererka.

Xalka:

Nadiifi kamaradda FCM oo dib u habeyn barta tixraaca.

Isticmaal cabbirka dhererka laysarka si aad u xaqiijiso cabbirrada dhidibka-Z-nozzle-ka.

Khaladka 2: Fashil qaadis la'aan

Sababaha suurtagalka ah:

Duubka oo xirma ama khadka faakuumka oo ka daadanaya.

Dhumucdiisuna waxay ka kooban tahay nooca sanbabada.

Xalka:

Ku nadiifi sanbabada nadiifiyaha ultrasonic (waxaa lagu talinayaa todobaadkiiba mar).

Hubi cadaadiska dhaliyaha faakuumka (qiimaha caadiga ah: -85± 5kPa).

Khaladka 3: Alaarmiga wadida (ERR-4102)

Sababaha suurtagalka ah: culeyska tooska ah ee matoorka ama wasakheynta miisaanka daaqsinka.

Xalka:

Ku nadiifi miisaanka daminta maro aan boodh lahayn.

La xidhiidh ASM taageero farsamo si aad u bedesho moduleka wadista.

6.2 Qorshaha dayactirka ka hortagga

Mawduuca dayactirka wareegga

Maalin kasta - Nadiifi tuubooyinka

- Hubi cadaadiska faakuumka

Toddobaadle - Saliid hagayaasha toosan

-Cameray kamaradaha ICM/FCM

Bishii - Si buuxda u habayn nidaamka dhaqdhaqaaqa

- Halbeegyada qalabka kaabta

7. Falanqaynta isbarbardhigga ee alaabta tartanka

Model ASM SIPLACE SX2 FUJI NXT III Panasonic NPM-D3

Xawaaraha (CPH) 126,000 75,000 110,000

Saxnaanta (μm) ± 25 ± 25 ± 30

Waqtiga beddelka khadka <5 daqiiqo 10 daqiiqo 8 daqiiqo

Faa'iidooyinka muhiimka ah Xalka xawaaraha sare leh ee waxtarka leh ee waxtarka leh Deganaanshiyaha sare ee looxyada waaweyn

8. Kooban

Iyada oo leh 20-nozzle madaxa meelaynta MultiStar, nidaamka quudinta caqliga eFeeder iyo xawaaraha aadka u sarreeya ee 126,000 CPH, ASM SIPLACE SX2 waa doorasho ku habboon wax-soo-saarka elektiroonigga ah ee mugga sare leh, gaar ahaan macaamiisha elektiroonigga ah iyo elektiroonigga baabuurta.

Talooyin:

Si joogto ah u ilaali hagayaasha toosan iyo nidaamka faakuumka si aad u ilaaliso saxnaanta.

Isticmaal software-ka SIPLACE Xpert si aad u falanqeyso xogta wax soo saarka oo aad sare ugu qaaddo hufnaanta meelaynta.