asm siplace sx2 smt makina oyika

ASM SIPLACE SX2 ndi makina opangira makina othamanga kwambiri omwe adakhazikitsidwa ndi ASM Assembly Systems pansi pa ASMPT Gulu. Amapangidwa kuti azipanga zida zamagetsi zapamwamba kwambiri ndipo ndi oyenera minda yomwe imafunikira mphamvu zopanga kwambiri, monga mafoni a m'manja, zamagetsi zamagalimoto, ndi zida zoyankhulirana za 5G.

Kuyika kwa msika: pakati pa zapakati (monga mndandanda wa D) ndi mbendera (monga mndandanda wa X), kuyang'ana kwambiri kuyika kwapamwamba kwambiri, kuthamanga kwachangu, kulondola ndi kusinthasintha.

1.2 Kusintha kwaukadaulo

SIPLACE cholowa chaukadaulo: Kulandira matekinoloje oyambira a Siemens SIPLACE monga ma liniya wamagalimoto oyendetsa ndi mawonekedwe oyendetsa ndege, ndikuwongolera ma aligorivimu owongolera.

Kubwereza kwa mndandanda wa SX: SX2 ndi mtundu wokwezedwa wa SX1, ndikusintha kwakukulu kuphatikiza:

10% ~ 15% kuwonjezeka kwa liwiro loyika (zongoyerekeza mpaka 126,000 CPH)

Kugwirizana kwa feeder (imathandizira mizere yokulirapo)

Kusintha kosinthika kwa mzere (ntchito ya QuickChange)

2. Mfundo yaikulu yogwirira ntchito komanso luso lamakono

2.1 Ndondomeko yoyika

Kutumiza kwa PCB ndikuyika

Kutengera wapawiri-njanji kufala dongosolo, amathandiza PCB kukula kwa 50mm×50mm ~ 510mm×460mm.

Kamera yolondola kwambiri ya Fiducial (FCM) imadziwikiratu malo ofotokozera a PCB ndikubwezera kusinthika kwa PCB kapena kulakwitsa kwa malo (kulondola ± 10μm).

Kutolera chigawo ndi ma calibration

Mutu woyika wa 20-nozzle (MultiStar) umatenga zinthu kuchokera kumagetsi amagetsi (eFeeder).

Fly Vision: Kamera ya ICM imamaliza kuwerengetsa kwa chigawo (imazindikira malo oyambira, ngodya yozungulira, ndi zina zotero) panthawi yosuntha mutu woyika kuti muchepetse nthawi yopuma.

Kuyika kwamphamvu

Linear motor drive + grating wolamulira wotseka-loop kuti mukwaniritse kulondola kwa ±25μm @3σ.

Kuwongolera kuthamanga kwanzeru: Sinthani zokha mphamvu yoyika magawo osiyanasiyana (monga MLCC woonda, BGA yayikulu).

2.2 Zowunikira zamakono zamakono

Kufotokozera Zamakono

Kuyika kwa MultiStar mutu 20 nozzle design, kuthandizira kuyika kwapaintaneti (Pick & Place Parallelism), kukonza bwino.

eFeeder magetsi feeder basi calibrates udindo, ndi kusintha zinthu sikutanthauza kulowererapo pamanja, kuchepetsa downtime.

Kukhathamiritsa kwa njira zanzeru za SIPLACE Pro pulogalamuyo imawerengetsera kutsata koyenera kwa makhazikitsidwe kuti muchepetse kuthamanga popanda mutu ndi manja.

Kuwongolera kodziyimira pawokha kwapawiri kumatha kukonza ma PCB awiri nthawi imodzi, ndikuwongolera kuchuluka kwa kupanga.

3. Kukonzekera kwa hardware ndi mapulogalamu

3.1 Mapangidwe a Hardware

Zofotokozera za Module

Kuyika mutu MultiStar 20 nozzle, imathandizira zigawo za 0201 ~ 45mm×45mm

Masomphenya dongosolo - ICM (gawo calibration): 50μm@15ms

- FCM (mawonekedwe a PCB): ± 10μm

Dongosolo lodyetserako Kukula mpaka 320 feeders (8mm~104mm Mzere)

Kuwongolera koyenda Linear motor + grating wolamulira, mathamangitsidwe pazipita 2.5m/s²

Kufala dongosolo wapawiri njanji palokha kufala, amathandiza bolodi makulidwe 0,4 ~ 6mm

3.2 Pulogalamu yamapulogalamu

SIPLACE Software Suite:

Pro: Kukonzekera koyambira ndi kukhathamiritsa (kuthandizira kulowetsa kwa CAD).

Xpert: Kusanthula kwatsatanetsatane kwa data (CPK, mapu a kutentha kwapaintaneti).

Monitor: Kuwunika kwanthawi yeniyeni kwa OEE (kugwiritsa ntchito zida zonse), alamu yolakwika.

Ntchito yanzeru:

QuickChange: Dziwitsani zosintha zamasiteshoni mukasintha mizere, ndikusintha kusintha mkati mwa mphindi 5.

Kulinganiza Kwamphamvu: Kugawa kwamphamvu kwa ntchito zoyika mitu ingapo kuti mupewe zovuta.

4. Zofunikira zogwirira ntchito

Zizindikiro SIPLACE SX2 magawo

Liwiro lalikulu loyika 126,000 CPH (mtengo wamalingaliro)

Kuyika bwino ±25μm @3σ (zigawo za chip)

chigawo osiyanasiyana 0201 ~ 45mm×45mm, makulidwe 0,2 ~ 12mm

Mphamvu ya feeder Maximum 320 (8mm tepi)

Nthawi yosintha mzere <5 mphindi (QuickChange mode)

Kugwiritsa ntchito mphamvu kwapakati pa 5.5kW, njira yopulumutsira mphamvu imatha kuchepetsa 30%

5. Zochitika zogwiritsira ntchito mafakitale

Zamagetsi ogula: boardboard ya smartphone (kuyika kwa CSP/BGA)

Zamagetsi zamagalimoto: module yowongolera ya ADAS (zigawo zolimbana ndi kutentha kwambiri).

Zida zoyankhulirana: 5G base station RF power amplifier (yayikulu QFN).

Zamagetsi zamafakitale: bolodi yodalirika yodalirika yamafakitale (thandizo la moyo wautali).

6. Kuthetsa mavuto mozama ndi kukonza

6.1 Zolakwa ndi zothetsera zomwe zimachitika kawirikawiri

Cholakwika 1: Kukwera kokwera (njira ya X/Y)

Zomwe zingatheke:

Maonekedwe a PCB siwolondola (Zolakwika za Fiducial recognition).

Kupatuka kwa Nozzle Z-axis kutalika.

Yankho:

Yeretsani kamera ya FCM ndikusinthanso malo omwe mukulozera.

Gwiritsani ntchito choyezera kutalika kwa laser kuti mutsimikizire magawo a nozzle Z-axis.

Cholakwika 2: Kulephera kwa vacuum

Zomwe zingatheke:

Kutsekeka kwa nozzle kapena kutayikira kwa vacuum line.

Kusafanana kwamtundu wagawo / mtundu wa nozzle.

Yankho:

Sambani nozzle ndi akupanga zotsukira (akulimbikitsidwa kamodzi pa sabata).

Yang'anani kuthamanga kwa jenereta ya vacuum (mtengo wokhazikika: -85±5kPa).

Cholakwika 3: Alamu Yoyendetsa (ERR-4102)

Zomwe Zingachitike: Kuchulukira kwa injini yamagetsi kapena kuipitsidwa ndi sikelo ya grating.

Yankho:

Tsukani sikelo ya grating ndi nsalu yopanda fumbi.

Lumikizanani ndi thandizo laukadaulo la ASM kuti musinthe gawo la drive.

6.2 Dongosolo lodzitetezera

Zokonza zozungulira

Tsiku ndi tsiku - Tsukani ma nozzles

- Onani kuthamanga kwa vacuum

Sabata ndi mlungu - Patsani mafuta owongolera

- Sinthani makamera a ICM/FCM

Mwezi uliwonse - Yang'anirani bwino kayendetsedwe ka kayendetsedwe kake

- Zosunga zobwezeretsera zida magawo

7. Kuyerekeza kuyerekezera kwa zinthu zopikisana

Model ASM SIPLACE SX2 FUJI NXT III Panasonic NPM-D3

Liwiro (CPH) 126,000 75,000 110,000

Kulondola (μm) ±25 ±25 ±30

Nthawi yosintha mzere <5 mphindi 10 mphindi 8 mphindi

Ubwino wapakati Otsika mtengo wothamanga kwambiri Kukhazikika kwakukulu Kugwirizana ndi matabwa akulu

8. Mwachidule

Ndi mutu wake wa 20-nozzle MultiStar placement, eFeeder intelligent feed system and Ultra-high speed 126,000 CPH, ASM SIPLACE SX2 ndi chisankho chabwino pakupanga zida zamagetsi zapamwamba, makamaka zamagetsi ogula ndi zamagetsi zamagalimoto.

Malangizo:

Sungani maupangiri amzere ndi ma vacuum pafupipafupi kuti mukhale olondola.

Gwiritsani ntchito pulogalamu ya SIPLACE Xpert kusanthula zomwe zapangidwa ndikuwongolera momwe amayika bwino.