imashini ya smlace sx2 smt imashini

ASM SIPLACE SX2 ni imashini yihuta cyane yihuta yimashini itangizwa na ASM Inteko ya ASM munsi yitsinda rya ASMPT. Yashizweho mubikorwa byinshi bya elegitoroniki kandi ikwiranye nimirima isaba ubushobozi bwo gukora cyane, nka terefone zigendanwa, ibikoresho bya elegitoroniki, nibikoresho byitumanaho 5G.

Umwanya uhagaze ku isoko: hagati yurwego rwo hagati (nka D ya D) hamwe no kwerekana ibendera (nka X seriyeri), wibanda ku giciro cyihuse cyo gushyira byihuse, kuringaniza umuvuduko, neza kandi byoroshye.

1.2 Ubwihindurize

Umurage w'ikoranabuhanga rya SIPLACE: Kuragwa Siemens SIPLACE tekinoroji yibanze nka moteri ya moteri igendanwa no guhuza icyerekezo cyo kuguruka, no guhitamo algorithm yo kugenzura.

SX ikurikirana: SX2 ni verisiyo ya SX1 yazamuye, hamwe niterambere ryinshi harimo:

10% ~ 15% kwiyongera kumuvuduko wo gushyira (theoretique ntarengwa igera kuri 126.000 CPH)

Kuzamura ibiryo byuzuzanya (bishyigikira imirongo yagutse)

Guhindura umurongo uhindura imikorere (Imikorere yihuse)

2. Ihame ryibanze ryakazi no guhanga udushya

2.1 Uburyo bwo gushyira

Ikwirakwizwa rya PCB hamwe nu mwanya

Kwemeza sisitemu yo kohereza kabiri, ishyigikira ubunini bwa PCB bwa 50mm × 50mm ~ 510mm × 460mm.

Kamera yo hejuru-Fiducial kamera (FCM) ihita imenyekanisha ingingo ya PCB kandi igatanga indishyi za PCB cyangwa ikosa ryumwanya (ubunyangamugayo ± 10μm).

Gutoranya ibice no guhitamo

Umutwe wa 20-nozzle ushyira (MultiStar) ukuramo ibice biva mumashanyarazi (eFeeder).

Fly Vision: Kamera ya ICM irangiza kalibrasi yibice (itahura hagati ya offset, kuzenguruka inguni, nibindi) mugihe cyo kugenda kwumutwe kugirango ugabanye umwanya wo guhagarara.

Gushyira imbaraga

Ikinyabiziga kigendesha umurongo + gusya umutegetsi ufunze-kugenzura kugirango ugere kuri ± 25μm @ 3σ gushyira neza.

Igenzura ryubwenge bwubwenge: Hindura mu buryo bwikora imbaraga zo gushyira mubice bitandukanye (nka MLCC yoroheje, BGA nini).

2.2 Ibyingenzi byingenzi byikoranabuhanga

Ibisobanuro by'ikoranabuhanga

MultiStar yo gushyira umutwe 20 nozzle igishushanyo, shyigikira guhuza-gutora-guhitamo (Tora & Ahantu Parallelism), kunoza imikorere.

eFeeder ibiryo byamashanyarazi bihita bihindura umwanya, kandi guhindura ibintu ntibisaba ubufasha bwintoki, kugabanya igihe.

Inzira yubwenge yogutezimbere SIPLACE Pro software ikora muburyo bwiza kubara uburyo bwiza bwo gushyira umwanya kugirango ugabanye umutwe namaboko ubusa.

Igenzura-ryigenga ryigenga rishobora gutunganya PCB ebyiri icyarimwe, kuzamura ubushobozi muri rusange.

3. Ibikoresho nibikoresho bya software

3.1 Kubaka ibyuma

Module Ibisobanuro

Umwanya wo gushyira MultiStar 20 nozzle, ushyigikira ibice 0201 ~ 45mm × 45mm

Sisitemu yo kureba - ICM (kalibrasi yibigize): 50μm @ 15ms

- FCM (umwanya wa PCB): ± 10 mm

Sisitemu yo kugaburira Yagurwa kugeza kuri 320 ibiryo (8mm ~ 104mm)

Kugenzura icyerekezo Umurongo wa moteri + gusya umutegetsi, umuvuduko ntarengwa 2.5m / s²

Sisitemu yo kohereza Dual-track yigenga yoherejwe, ishyigikira uburebure bwikibaho 0.4 ~ 6mm

3.2 Sisitemu

SIPLACE Software Suite:

Pro: Gahunda yibanze no gutezimbere (shyigikira CAD itumizwa).

Xpert: Isesengura ryamakuru yambere (CPK, ikarita yerekana ubushyuhe ikarita).

Umugenzuzi: Igenzura-nyaryo rya OEE (ibikoresho byose bikora neza), gutabaza.

Igikorwa cyubwenge:

Byihuta: Guhindura mu buryo bwikora ibintu byahindutse mugihe uhinduye imirongo, no guhinduranya byuzuye muminota 5.

Kuringaniza Kuringaniza: Gutanga imbaraga zingirakamaro kumirimo myinshi yo gushyira imitwe kugirango wirinde icyuho.

4. Ibikorwa byingenzi byingenzi

Ibipimo SIPLACE SX2 ibipimo

Umuvuduko ntarengwa wo gushyira 126,000 CPH (agaciro ka theoretical)

Gushyira neza ± 25μm @ 3σ (ibice bya chip)

Urutonde rwibigize 0201 ~ 45mm × 45mm, uburebure 0.2 ~ 12mm

Ubushobozi bwo kugaburira Ntarengwa 320 (8mm kaseti)

Guhindura umurongo

Gukoresha ingufu Ugereranyije 5.5kW, uburyo bwo kuzigama ingufu burashobora kugabanya 30%

5. Inganda zikoreshwa mu nganda

Ibikoresho bya elegitoroniki byabaguzi: ikibaho cyibikoresho bya terefone (gushyira hejuru cyane CSP / BGA).

Imashini zikoresha ibikoresho bya elegitoronike: ADAS igenzura module (ibice birwanya ubushyuhe bwo hejuru).

Ibikoresho by'itumanaho: 5G shingiro rya sitasiyo ya RF ingufu zongera ingufu (nini nini QFN).

Ibyuma bya elegitoroniki yinganda: ikizere cyo kugenzura inganda zizewe cyane (ubufasha bwigihe kirekire).

6. Byimbitse gukemura ibibazo no kubungabunga

6.1 Amakosa asanzwe hamwe nigisubizo

Ikosa 1: Gushiraho offset (X / Y icyerekezo)

Impamvu zishoboka:

Umwanya wa PCB ntabwo aribyo (Ikosa ryo kumenyekanisha Fiducial).

Nozzle Z-axis uburebure bwo gutandukana.

Igisubizo:

Sukura kamera ya FCM hanyuma usubiremo ingingo yerekanwe.

Koresha uburebure bwa laser kugirango ugenzure ibipimo bya nozzle Z-axis.

Ikosa 2: Kunanirwa kwa pick-up

Impamvu zishoboka:

Guhagarika Nozzle cyangwa umurongo wa vacuum.

Ubunini bwibigize / ubwoko bwa nozzle budahuye.

Igisubizo:

Sukura nozzle ukoresheje isuku ya ultrasonic (bisabwa rimwe mu cyumweru).

Reba igitutu cya generator (agaciro gasanzwe: -85 ± 5kPa).

Ikosa 3: Gutabaza (ERR-4102)

Impamvu zishoboka: Imodoka irenga umurongo cyangwa gufata igipimo cyanduye.

Igisubizo:

Sukura igipimo cyo gusya hamwe nigitambara kitagira ivumbi.

Menyesha inkunga ya ASM tekinike kugirango usimbuze module ya modoka.

6.2 Gahunda yo kubungabunga ibidukikije

Ibikoresho byo gufata neza

Buri munsi - Sukura amajwi

- Reba umuvuduko wa vacuum

Icyumweru - Gusiga amavuta umurongo ngenderwaho

- Hindura kamera ya ICM / FCM

Ukwezi - Hindura neza sisitemu yimikorere

- Ibikoresho byububiko

7. Kugereranya kugereranya ibicuruzwa byapiganiwe

Icyitegererezo ASM SIPLACE SX2 FUJI NXT III Panasonic NPM-D3

Umuvuduko (CPH) 126.000 75.000 110.000

Ukuri (μm) ± 25 ± 25 ± 30

Guhindura umurongo

Ibyiza Byibanze Ikiguzi-cyihuse cyihuse Igisubizo gihamye Guhuza neza hamwe nimbaho ​​nini

8. Incamake

Numutwe wacyo wa 20-nozzle MultiStar ushyira, sisitemu yo kugaburira ubwenge ya eFeeder hamwe na ultra-yihuta ya 126,000 CPH, ASM SIPLACE SX2 ni amahitamo meza yo gukora ibikoresho bya elegitoroniki byinshi, cyane cyane kubikoresho bya elegitoroniki bikoresha ibikoresho bya elegitoroniki.

Ibyifuzo:

Komeza umurongo uyobora hamwe na sisitemu ya vacuum buri gihe kugirango ukomeze neza.

Koresha SIPLACE Xpert software kugirango usesengure amakuru yumusaruro kandi unoze neza uburyo bwo gushyira mubikorwa.