asm siplace tx2 smt makina oyika

ASM TX2 ndi makina oyika bwino kwambiri omwe adakhazikitsidwa ndi ASM Assembly Systems (omwe kale anali dipatimenti yoyika makina a Siemens), yomwe ndi yazinthu zake za SIPLACE. Mndandanda wa TX2 umaphatikizapo kulondola kwapamwamba komanso kuthamanga kwambiri, koyenera kwa mapangidwe apakati ndi aakulu, ndipo ndi oyenerera makamaka pazovuta za zigawo zovuta ndi kupanga kusakaniza kwakukulu pakupanga zamakono zamakono.

2. Mafotokozedwe Aakulu

Liwiro loyika: mpaka 42,000 CPH (zigawo pa ola limodzi)

Kuyika kolondola: ±25μm @ 3σ (Cpk≥1.0)

chigawo osiyanasiyana: 01005 (0.4×0.2mm) kuti 30×30mm, kutalika pazipita 12.7mm

Kuchuluka kwa chakudya: mpaka 72 malo odyetsa (8mm tepi feeder)

PCB kukula: osachepera 50×50mm, pazipita 510×460mm (LXW)

Kukula kwa makina: pafupifupi 2.5m×1.8m×1.5m (LXWXH)

Kulemera kwake: pafupifupi 2,500kg

Zofunikira zamagetsi: 400V AC, 50/60Hz, 16A

Mpweya woponderezedwa: 6bar, woyera ndi wowuma

3. Mfundo yogwira ntchito

Makina oyika a ASM TX2 amatengera matekinoloje otsatirawa:

Mapangidwe apawiri a cantilever: mitu iwiri yoyikira pawokha imatha kuyendetsedwa nthawi imodzi kuti ikhale yogwira ntchito bwino

Ukadaulo wa Flying centering: zigawo zimamaliza kuyang'ana pakati pakuyenda kuti muchepetse nthawi yopumira

Multi-vision System:

Kamera yam'mwamba: yogwiritsidwa ntchito pozindikiritsa zigawo ndi kuyimikira

Kamera yotsika: yogwiritsidwa ntchito pozindikiritsa mfundo za PCB

Njira yodyetsera mwanzeru: masinthidwe osinthika a lamba, ma disc ndi ma chubu feeders

Linear motor drive: imapereka chiwongolero chothamanga kwambiri komanso cholondola kwambiri

IV. Zochita zapakati

Kuyika kothamanga kwambiri komanso kolondola kwambiri: koyenera tizigawo ting'onoting'ono ndi zida zomveka bwino

Mipikisano ntchito yoyika mutu: ma nozzles osiyanasiyana amatha kusinthidwa kuti agwirizane ndi magawo osiyanasiyana

Dongosolo lowongolera mwanzeru: kuwongolera zokha kumatsimikizira kulondola kwanthawi yayitali komanso kukhazikika

Kusintha kosinthika kosinthika: kusintha kwachangu kwa mzere kumachepetsa nthawi yopumira

Chizindikiritso chanzeru chodyetsa: chizindikiritso chodziwikiratu cha mtundu wa feeder ndi malo

Ntchito yowunikira kutali: imathandizira kuyang'anira maukonde ndi kusanthula deta

Njira yopulumutsira mphamvu: imalowa m'malo ogwiritsira ntchito mphamvu zochepa ngati ikugwira ntchito

V. Zopindulitsa za mankhwala

Kupanga kwakukulu: kapangidwe ka cantilever kawiri kamathandizira magwiridwe antchito ofanana

Ubwino wokwera: mawonekedwe apamwamba amatsimikizira kulondola kwambiri

Wamphamvu kusinthasintha: osiyanasiyana chigawo processing mphamvu

Kuchita kosavuta: mawonekedwe owoneka bwino ogwiritsa ntchito

Kukonza kosavuta: Mapangidwe a modular amachepetsa zovuta kukonza

Kukhazikika kwabwino: kumatha kuphatikizidwa bwino ndi zida zina za SIPLACE

Kudalirika kwakukulu: kapangidwe kolimba kamapangitsa kuti ntchito ikhale yokhazikika kwa nthawi yayitali

VI. Zolakwika zofala ndikuthetsa mavuto

1. Zolakwika zokhudzana ndi masomphenya

Khodi yolakwika: VISION_xxxx mndandanda

Zomwe zingatheke:

Kamera ndi yakuda kapena mandala sawoneka bwino

Gwero la kuwala silowala mokwanira kapena ndi losiyana

Data yoyeserera ikusowa kapena yolakwika

Yankho:

Yeretsani mandala a kamera ndi gwero lowunikira

Konzaninso dongosolo la masomphenya

Yang'anani ndikusintha kuwala kwa gwero la kuwala

2. Zolakwika zokhudzana ndi nozzle

Khodi yolakwika: NOZZLE_xxxx mndandanda

Zomwe zingatheke:

Mphuno yatsekedwa kapena kuwonongeka

Kuthamanga kwa vacuum kosakwanira

Vuto la kusankha nozzle

Yankho:

Chotsani kapena sinthani nozzle

Onani ntchito ya vacuum jenereta

Tsimikizirani kasinthidwe ka nozzle mu pulogalamuyi

3. Zolakwika zokhudzana ndi wodyetsa

Khodi yolakwika: FEEDER_xxxx mndandanda

Zomwe zingatheke:

Feeder sinayikidwe bwino

Zigawo zimagwiritsidwa ntchito kapena tepi yatsekedwa

Kulephera kwa kulumikizana kwa feeder

Yankho:

Ikaninso feeder

Yang'anani momwe tepiyo ilili ndikuwonjezeranso zigawo

Onani cholumikizira cha feeder

4. Zoyenda dongosolo cholakwika

Khodi yolakwika: MOTION_xxxx mndandanda

Zomwe zingatheke:

Zimango zidakhazikika

Servo drive kulephera

Vuto la sensa ya udindo

Yankho:

Yang'anani mbali zosuntha zamakina

Yambitsaninso servo drive

Onani kugwirizana kwa sensor ndi ntchito

5. Conveyor dongosolo cholakwika

Khodi yolakwika: CONVEYOR_xxxx mndandanda

Zomwe zingatheke:

PCB yakhazikika

Kulephera kwa sensa ya conveyor

Vuto lochunira m'lifupi

Yankho:

Chotsani pamanja PCB yokhazikika

Onani mawonekedwe a sensor

Konzaninso m'lifupi mwake

7. Malangizo okonza tsiku ndi tsiku

Kuyeretsa pafupipafupi:

Tsukani makina pamwamba ndi lamba wotumizira tsiku lililonse

Yeretsani mandala a kamera ndi gwero lowunikira sabata iliyonse

Tsukani nozzle ndi vacuum system pamwezi

Kukonza mafuta:

Mafuta azigawo zosuntha nthawi zonse monga momwe bukuli likufunira

Yang'anani ngati mpweya uli ndi kutayikira

Kusintha kwadongosolo:

Chitani mawonedwe owoneka bwino nthawi zonse

Yang'anani kulondola kwa kuyika ndikukonzanso ngati kuli kofunikira

Kasamalidwe ka zigawo:

Sungani mndandanda wa ma nozzles omwe amagwiritsidwa ntchito kwambiri komanso zida zovala

Yang'anani mkhalidwe wa feeder pafupipafupi

Kusintha kwa mapulogalamu:

Sinthani mapulogalamu owongolera makina pafupipafupi

Sungani magawo ndi mapulogalamu ofunikira

8. Chitukuko chaukadaulo

Mndandanda wa ASM TX2 ukupitilizabe kusinthika ndipo utha kuphatikiza matekinoloje otsatirawa mtsogolomo:

Ma algorithms apamwamba kwambiri opangira nzeru kuti akwaniritse njira zoyika

Kupititsa patsogolo ntchito zolosera zam'tsogolo

Kuthekera kophatikizana kozama kwa Viwanda 4.0

Njira zamakono zopulumutsira mphamvu zachilengedwe

Thandizani kuyika kwa zigawo zazikulu ndi zovuta kwambiri

Ndi ntchito yake yabwino komanso yodalirika, makina oyika a ASM TX2 akhala chimodzi mwa zida zofunika kwambiri pakupanga zamagetsi, makamaka zoyenera kugwiritsa ntchito zofunidwa kwambiri monga zamagetsi zamagalimoto, zida zolumikizirana, komanso kuwongolera mafakitale.